For improved operating conditions of a polymer electrolyte membrane (PEM) fuel cell, a sophisticated water management is crucial. Therefore, it is necessary to understand the transport mechanisms of water throughout the cell constituents especially on the cathode side, where the excess water has to be removed. Pore-scale modeling of diffusion layers and gas distributor has been established as a favorable technique to investigate the ongoing processes. Investigating the interface between the cathode layers, a particular challenge is the combination and interaction of the multi-phase flow in the porous material of the gas diffusion layer (GDL) with the free flow in the gas distributor channels. The formation, growth and detachment of water droplets on the hydrophobic, porous surface of the GDL have a major influence on the mass, momentum and energy exchange between the layers. A dynamic pore-network model is used to describe the flow through the porous GDL on the pore-scale. To capture the droplet occurrence and its influence on the flow, this dynamic two-phase pore-network model is extended to capture droplet formation and growth at the surface of the GDL as well as droplet detachment due to the gas flow in the gas distributor channels. In this article, the developed model is applied to single- and multi-tube systems to investigate the general drop behavior. These rather simple test-cases are compared to experimental and numerical data available in the literature. Finally, the model is applied to a GDL unit cell to analyze the interaction between two-phase flow through the GDL and drop formation at the interface between GDL and gas distributor channel.
Fluid flow through layered materials with different wetting behavior is observed in a wide range of applications in biological, environmental and technical systems. Therefore, it is necessary to understand the occuring transport mechanisms of the fluids at the interface between the layered constituents. Of special interest is the water transport in polymer electrolyte membrane fuel cells. Here, it is necessary to understand the transport mechanisms of water throughout the cell constituents especially on the cathode side, where the excess water has to be removed. This is crucial to choose optimal operating conditions and improve the overall cell performance. Pore-scale modeling of gas diffusion layers (GDLs) and gas distributor has been established as a favorable technique to investigate the ongoing processes. Investigating the interface between the hydrophobic porous GDL and the hydrophilic gas distributor, a particular challenge is the combination and interaction of the different material structures and wetting properties at the interface and its influence on the flow. In this paper, a modeling approach is presented which captures the influence of a hydrophilic domain on the flow in a hydrophobic porous domain at the interface between the two domains. A pore-network model is used as the basis of the developed concept which is extended to allow the modeling of mixed-wet interactions at the interface. The functionality of the model is demonstrated using basic example configurations with one and several interface pores and it is applied to a realistic GDL representation in contact with a channel-land structured gas distributor.
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