Coupled free-flow–porous medium systems are of great importance in various natural and industrial applications. Modeling of such systems is always challenging, especially when droplets form at the interface between the two domains. We propose a new concept to take droplet formation, growth and detachment at the interface into account. In this concept, we use pore-network modeling to describe the porous medium and the Navier–Stokes equations for the free-flow domain. New coupling conditions are developed which include droplet interactions with the free flow and the porous medium. Impacts of using different descriptions of the forces acting on the triple contact line and contact angle hysteresis on the predicted onset of the droplet detachment are examined. In addition, we compare the new approach with another model built using ANSYS Fluent based on the volume of fluid method. The results show that the new model is able to describe the droplet formation, growth and then detachment by the free flow. The proposed model provides a base for further developments to handle formation of multiple droplets at the interface between a free flow and a porous medium as well as to include the evaporation in future works.
Fluid flow through layered materials with different wetting behavior is observed in a wide range of applications in biological, environmental and technical systems. Therefore, it is necessary to understand the occuring transport mechanisms of the fluids at the interface between the layered constituents. Of special interest is the water transport in polymer electrolyte membrane fuel cells. Here, it is necessary to understand the transport mechanisms of water throughout the cell constituents especially on the cathode side, where the excess water has to be removed. This is crucial to choose optimal operating conditions and improve the overall cell performance. Pore-scale modeling of gas diffusion layers (GDLs) and gas distributor has been established as a favorable technique to investigate the ongoing processes. Investigating the interface between the hydrophobic porous GDL and the hydrophilic gas distributor, a particular challenge is the combination and interaction of the different material structures and wetting properties at the interface and its influence on the flow. In this paper, a modeling approach is presented which captures the influence of a hydrophilic domain on the flow in a hydrophobic porous domain at the interface between the two domains. A pore-network model is used as the basis of the developed concept which is extended to allow the modeling of mixed-wet interactions at the interface. The functionality of the model is demonstrated using basic example configurations with one and several interface pores and it is applied to a realistic GDL representation in contact with a channel-land structured gas distributor.
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