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The fabrication process of ceramic yttria-stabilized zirconia (YSZ) and nickel oxide nanofibers by electrospinning is reported. The preparation of hollow YSZ nanofibers and aligned nanofiber arrays is also demonstrated. The influence of the process parameters of the electrospinning process, the physicochemical properties of the spinning solutions, and the thermal treatment procedure on spinnability and final microstructure of the ceramic fibers was determined. The fiber diameter can be varied from hundreds of nanometers to more than a micrometer by controlling the solution properties of the electrospinning process, while the grain size and surface roughness of the resulting fibers are mainly controlled via the final thermal annealing process. Although most observed phenomena are in qualitative agreement with previous studies on the electrospinning of polymeric nanofibers, one of the main differences is the high ionic strength of ceramic precursor solutions, which may hamper the spinnability. A strategy to control the effective ionic strength of precursor solutions is also presented.

The economic viability of the electrochemical chlorate process depends on toxic chromate to induce cathodic selectivity to hydrogen and mitigate reduction of hypochlorite or chlorate. In this study, it is shown that performance of a pilot plant for chlorate production can be sustained when a 1000-fold reduction in chromate concentration is compensated by addition of molybdate. Laboratory measurements employing a Quartz Crystal Microbalance suggest growth of a nanometre-thick hybrid Mo–Cr-oxide film to induce cathodic selectivity. An optimized energy efficiency for pilot plant operation was obtained using 0.8 mM molybdate and 27 μM chromate, balancing formation of an effective oxide layer and undesired Mo-induced decomposition of hypochlorite to oxygen in solution. Refinement at the pilot scale level is expected to further optimize the energy consumption, thereby increasing safety aspects and the economic viability of chlorate production. Graphical Abstract