The bio-based plastic market is forecast to grow in the next years. With a growing market share and product range, the implementation of circular thinking is becoming more and more important also for bio-based plastics to enable a sound circular economy for these group of plastics. Therefore, it is important to assess the environmental performance for different end-of-life options of bio-based plastics from an early stage on. This review presents a comprehensive overview on the current status quo of different end-of-life options for bio-based plastics from an environmental perspective. Based on the status quo and the corresponding impact assessment results, the global plastic demand as well as the technical substitution potential of bio-based plastics, the environmental saving potential in case of the different end-of-life options was calculated. The review shows that there is a focus on polylactic acid (PLA) regarding end-of-life assessment, with studies covering all end-of-life options. The focus of the impact assessment has been set on global warming potential (GWP). With respect to GWP, the analysis of a future global potential of PLA showed, for mechanical recycling, the highest saving potential with 94.1 Mio. t CO2-eq. per year in comparison to virgin material.

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The plastic economy, despite offering unique properties in fulfilling the functions of products in different industrial sectors over decades, has so far been mainly linear, that is, "take-make and dispose" with only a small fraction of plastics being recycled worldwide. With ever-increasing circular economy initiatives and the urge to conserve resources and prevent plastic pollution from affecting ecosystems, more emphasis on the resource recovery of plastic products after its use has been made over the last few years. It is necessary for manufacturers to understand the value chain as early as the design phase while manufacturing and distributing plastic products across the world. The current study provides an overview of the status quo of plastic waste management and analyzes the Life Cycle Assessment (LCA) studies of different End-of-Life (EoL) options for plastics. Based on the LCA studies, a preliminary, country-specific Circular Footprint (CF) is calculated and Design for Recycling (DfR) strategies are identified. Results show that the environmental impacts of different EoL options differ significantly for different plastics. The CF highlights the lack of data regarding the composition and recovery of plastics in different countries thus showing the necessity to consider the whole lifecycle when quantifying the environmental impacts of plastics.

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In order to design and develop a sustainable bio-based plastic product right from its development phase, it is necessary to analyse and interpret the direct and indirect environmental impacts along the life cycle of the product system through life cycle thinking. Eco-design is a well-established approach in designing products with the consideration and integration of the environmental impacts of the product system, and Life Cycle Assessment (LCA) is a standardized methodology to quantify and analyse the environmental impacts of the product system along the production chain. This paper identifies the practical needs for integrating LCA and eco-design strategies into the production of bio-based plastic products, taking a bio-based computer mouse body made of Poly Lactic Acid (PLA) as a case study.

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