In this work, we study the effect of high-temperature thermomechanical treatment (HTMT) with deformation in the austenite region on the microstructure, tensile properties, impact toughness, and fracture features of advanced low-activation 12% chromium ferritic-martensitic reactor steel EK-181. HTMT more significantly modifies the steel structural-phase state than the traditional heat treatment (THT). As a result of HTMT, the hierarchically organized structure of steel is refined. The forming grains and subgrains are elongated in the rolling direction and flattened in the rolling plane (so-called pancake structure) and have a high density of dislocations pinned by stable nanosized particles of the MX type. This microstructure provides a simultaneous increase, relative to THT, in the yield strength and impact toughness of steel EK-181 and does not practically change its ductile-brittle transition temperature. The most important reasons for the increase in impact toughness are a decrease in the effective grain size of steel (martensite blocks and ferrite grains) and the appearance of a crack-arrester type delamination perpendicular to the main crack propagation direction. This causes branching of the main crack and an increase in the absorbed impact energy.

Using X-ray diffraction, scanning and transmission electron microscopy, the microstructure of a new low-activation chromium-manganese austenitic steel with a high content of manganese and strong carbide-forming elements is studied. Its structure, dislocation character and particle composition are detailed. The processes taking place in the steel under cold-rolling deformation are described. It is shown that the mechanical properties of the new high-manganese steel revealed by testing at 20 and 650 °C are comparable with those of well-known analogs or exceed them. Relying on the structural studies, this is attributed to the dispersion and substructural strengthening. Better plastic properties of the steel are associated with the twinning-induced plasticity effect. It is shown that the steel fracture after tension at the test temperatures is mainly ductile dimple transcrystalline with the elements of ductile intercrystalline fracture (at 20 °C), while at 650 °C the signs of the latter disappear. The low-activation chromium-manganese austenitic steels characterized by increased austenite stability are thought to be promising structural materials for nuclear power engineering.

A comparative fractographic investigation of fracture in the temperature range from −186 to 100°C of the Charpy impact samples is performed for the reactor low-activation ferritic-martensitic steel EK-181 after its high-temperature thermomechanical treatment (HTMT) and traditional heat treatment (THT). The mechanisms of steel fracture are revealed depending on the impact test temperature and treatment mode. On the upper and lower shelves of the impact toughness temperature curve, the steel fractures by the mechanism of transcrystalline ductile dimple fracture and transcrystalline quasicleavage, respectively. In the intermediate region (in ductile-brittle transition area), fracture occurs by a mixed mechanism. The transition temperature to the brittle state is determined, at which the proportion of ductile and brittle fractures is the same (after THT it is −3°C; after HTMT it is −14°C). It is established that HTMT significantly changes the type of fracture of the impact samples in comparison with THT. The microstructure formed during HTMT with hot deformation of austenite leads to the appearance of a crack-arrester type of delamination during the impact tests in the cold brittleness region, favoring an increase in the fracture toughness of the steel at a lower ductile-brittle transition temperature.

The effect of high-temperature thermomechanical treatment (HTMT) with plastic deformation by rolling in austenitic region on the microstructure and mechanical properties of 12% chromium ferritic-martensitic steel EP-823 is investigated. The features of the grain and defect microstructure of steel are studied by Scanning Electron Microscopy with Electron Back-Scatter Diffraction (SEM EBSD) and Transmission Electron Microscopy (TEM). It is shown that HTMT leads to the formation of pancake structure with grains extended in the rolling direction and flattened in the rolling plane. The average sizes of martensitic packets and ferrite grains are approximately 1.5–2 times smaller compared to the corresponding values after traditional heat treatment (THT, which consists of normalization and tempering). The maximum grain size in the section parallel to the rolling plane increases up to more than 80 µm. HTMT leads to the formation of new sub-boundaries and a higher dislocation density. The fraction of low-angle misorientation boundaries reaches up to ≈68%, which exceeds the corresponding value after HTMT (55%). HTMT does not practically affect the carbide subsystem of steel. The mechanical properties are investigated by tensile tests in the temperature range 20–700 °C. It is shown that the values of the yield strength in this temperature range after HTMT increase relative to the corresponding values after THT. As a result of HTMT, the elongation decreases. A significant decrease is observed in the area of dynamic strain aging (DSA). The mechanisms of plastic deformation and strengthening of ferritic-martensitic steel under the high-temperature thermomechanical treatments are also discussed.

Vacuum induction melting is used to fabricate a new low-activation chromium-manganese austenitic steel with an increased, compared to well-known analogues, manganese content and additional alloying with strong carbide-forming elements (with a high tendency to carbide formation). Using the methods of transmission and scanning electron microscopy, the features of its microstructure, elemental and phase compositions in the solution treated state are studied. It is shown that the steel has an austenitic structure with a grain size of tens of micrometers. Its dislocation substructure is represented by flat dislocation pileups, which is typical for materials with low stacking fault energy. Coarse (submicron) particles of MC carbides (M = Ti, Ta, Zr, W) are found along the boundaries and inside the grains. Nanosized particles of the MC type fix the grain and subgrain boundaries and the dislocation substructure of the steel. Mechanical tensile tests are carried out at room and elevated temperatures. It is shown that the new steel has higher yield and tensile strength values, as well as elongation to failure compared to the austenitic chromiumnickel steels currently used in nuclear power engineering and well-known chromium-manganese low-activation steels.