Ceramic polymer composite slurries were prepared using nano- and micro-sized Al2O3 in order to analyze rheological properties, sedimentation, and curing behavior. Slurries with different Al2O3 particle sizes were prepared with varying concentrations of photoinitiator, and subjected to different exposure times to prepare a printing object. All slurries exhibit shear-thinning behavior, and the viscosity increases with decreasing Al2O3 particle size. The 100 nm Al2O3 slurry is confirmed to be more sol-like, while the 500 nm and 2 μm Al2O3 slurries have a gel-like structure. As the Al2O3 particle size increases, a thick sedimentation layer forms due to rapid settling, but as the distance between particles increases, the UV light scattering reduces, and the curing rate increases. The exposure time range viable for printing, and the dimension conformity of the printed specimen with the design file, is improved by increasing the Al2O3 particle size. In the case of 500 nm and 2 μm Al2O3 slurries, the maximum heat flow, curing enthalpy, and conversion rate are high with respect to photoinitiator concentration, in the order of 1.0 > 0.1 > 3.0 wt.%. When the photoinitiator concentration exceeds 1 wt.%, it appears to affect the reactivity of the slurry.
The design of the Korean traditional distiller ‘sojutgori’ was extracted as a digital sketch, and the internal fluid flow in the distillation process was tracked through computer simulation. Based on this, a new design was derived to improve distillation efficiency and its changes were researched. The ethanol particles vaporized inside the distiller were stagnated or their discharge was accelerated according to the magnitude and frequency of vortex. If the center is narrow and the fluid rotates, the vortex decreases or changes to a regular form. To effectively control the vortex, six simple models and two materialized models were designed and the optimal design was derived. When compared with the traditional distiller, the outlet fluid speed of the final design increased by 78% and the residence time dispersion of ethanol particles decreased by 39%. Furthermore, to suppress the temperature spread of fermented wash, a streamlined blade structure that can promote convection current was added. This structure had the effect of reducing the temperature spread of fermented wash by 57%. In addition, a reflux ring structure that can control the recondensed fermented wash caused by heat loss at the inner wall of the distiller was designed and applied. The reflux ring structure minimized the temperature change of the fermented wash and decreased temperature change by 23% compared to the condition without the reflux ring structure.
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