3D printing is a promising digital manufacturing technique that manufactures product parts in a layer fashion. Fused deposition modeling (FDM) is a widely used 3D printing technique that produces components by heating, extruding, and depositing the filaments of thermoplastic polymers. Meanwhile, the properties of FDM-produced parts are significantly influenced by process parameters. These process parameters have different advantages that need to be investigated. This paper examines the effect of some process parameters on the tensile properties of some components produced using FDM technique. The study is performed on polylactic acid (PLA) material, using full factorial experimental design. Furthermore, three process parameter—material, infill density, and infill pattern—are considered. The results indicate that only the infill pattern significantly influences the tensile properties of the model.
Utilizing the common sheet metal forming method has many challenges in the field of sheet metal forming. Higher product quality with the lower quantities is an important requirement in this manufacturing field. The incremental forming process (IPF) is an innovation technology that can satisfy these requirements. In this paper, the single point incremental forming (SPIF) with different roller ball tool was researched. The results show that the smaller ball could provide a better product quality. However, the bigger ball could create a deeper geometry
In the injection molding process, the filling process will be easier and, in most cases, the surface quality will be significantly improved if the mold surface temperature is high. However, as the temperature of the mold plates rises, the cooling process takes longer, the injection molding cycle takes longer, and the cost of production rises. The most important thing is to keep the mold temperature under control, which means heating the mold surface to the required temperature while keeping the injection cycle time to a minimum. In this research, hot air was used as the heat source for raising the cavity temperature to over 200 °C with a heating time of 20 s. At the end of heating process, the temperature was collected at 10 points for comparison. In addition, the temperature distribution was also discussed.
In general, tensile strength is an important factors when evaluating the quality of a product. In this study, samples are created using Wire Arc Additive Manufacturing (WAAM) technology. WAAM technology is a combination of Metal Active Gas welding technology and Computer numerical control technology, and is used to create products with a near net shape. Experimental process parameters, such as welding speed and welding current, are implemented and a deposition layer test is performed, where samples are deposited, layer-upon-layer, and then face milled to ensure the correct dimensions are achieved before subsequent deposition. Using specialized testing equipment, specific data is obtained in order to determine the tensile strength of the sample. Statistical methods are then used to process the data and establish the effect of the parameters on the tensile strength of the sample.
Improving the melt flow length by increasing the mold temperature has been an issue encountered in the injection molding processes for composite products. In this study, an injection molding process was applied to a melt flow length model having a part thickness of 1.0 mm. The mold temperature varied from 30 °C to 110 °C. Six types of composite materials of polycaprolactam 6 (PA6) and glass fiber (GF) were selected to study the influence of mold temperature on the material filling in the injection molding process. The simulation results denoted that the mold temperature considerably influenced the flowability during the injection molding process, especially using 30% GF; further, the melt flow length was increased by 25.5% when the mold temperature was increased from 30 °C to 110 °C. In accordance with the simulation, our experiments demonstrated that we could achieve a mold temperature of 110 °C using all types of composite materials. Therefore, in this study, we denoted that both the simulation and experimental results of the melt flow length were comparable, thereby indicating a good agreement.
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