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This study aims to clarify the influence of additive elements of Ni and Mn on tensile and impact properties of three kinds of spheroidal graphite cast irons (SG irons), which are as cast, annealed and austempered samples. Spheroidal graphite cast irons with Ni (0-4?5 mass-%) and Mn (0-0?5 mass-%) melted by a high frequency induction furnace and cast into a Y block CO 2 mould with 30 mm in thickness. From the viewpoint of heat treatment, tensile strength and hardness of SG irons become larger in the order of ferritised,as cast,austempered ones. Matrix structures of SG irons, which are conducted to austempering treatment from a and c mixture range, consists of bainitic ferrite with high toughness. Austempered SG iron with 3%Ni in 0?1%Mn series is found to become higher tensile strength compound with elongation and toughness of 901 MPa, 17% and 915 kJ m 22 .

This study aims to clarify the influence of external notch on impact characteristics of high toughness ductile cast irons prepared by austempering heat treatment. We produced ductile cast irons samples with various matrix microstructure tested by Charpy impact within five kinds of external notches whose stress concentration factors (α), with values taken from 1.0 (Unnotched) to 4.8. In addition, to clarify the initiation process of impact characteristics, we observed the evolution of microstructure surface during bending tests with a slow loading speed for the un-notched and the notched impact samples. The results showed that the impact fracture energy decreases strongly in the range of α from 1 to 2.3 but decreases slightly for α larger than 3.Moreover, the impact value of samples with austempered microstructure is sensitive to the external notch shape. The impact transition temperature increases with increasing the stress concentration factor. The fracture energy is decreasing with the external notch from the impact test since the crack initiation energy is directly affected by this later. This work contributes to get a better understanding in the basic theories of external notch effect on impact characteristics of austempered spheroidal graphite cast irons (ADI).

The object of this study is to find out and evaluate systematically how the basic factors such as graphite-shape, external notch and matrix-characteristic affect the impact and bending characteristics of cast irons. The Spheroidal Graphite (SG) and Compacted Vermicular graphite (CV) cast iron samples were prepared, and their matrixes were modified into ferritic, pearlitic and bainitic in order to make the various kinds of samples whose graphite-shape and matrix vary widely. From each sample we produced five kinds of Charpy-type specimens by adding five kinds of notches whose stress concentration factor (α) varied from 1.0 (un-notched) to 4.8. The Charpy impact value decreases greatly in the range of α from 1 to 2.3 but decreases slightly in the range of α larger than 2.3. No influence to the fracture energy in the range of α larger than 2.3. Increasing of α results in moderate elevation of transition temperature of Charpy impact value and the transition temperature of CV cast ion is lower than that of SG one. The impact value in brittle fracture region of the cast iron samples were recognized to be a little bit larger than that of cast steel sample, and it was considered to be caused by graphite which act as a kind of buffer effect against crack growth in brittle fracture.

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The influences of silicon and phosphorus contents and cooling rate on JIC fracture toughness of ferritic spheroidal graphite cast iron were investigated by 15mm thick compact tension test-pieces. The JIC values were measured by means of the R-curve method for most cases at 20°C, and by means of the maximum J value method for the cases at -100° C. The results obtained are summarized as follows. At 20WC, the specimens with silicon contents less than 3.2% showed the ductile Load-COD relations, but a specimen with 3.5%Si showed a brittle Load-COD relation and the JIC decreased greatly. Increasing phosphorus content between 0.006% and 0.26% made the JIC value decrease gradually and made the slope of the R-curve decrease greatly. Difference in cooling rate produced differences in graphite nodule diameters and ferrite grain sizes. At 20°C, the larger the specimen's average graphite nodule diameter was, the larger the JIC value was. At -100° C, the Jic values of all the specimens tested decreased largely, and the influences of these factors became very different from those at 20° C.

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