Time-resolved X-ray imaging of dendritic solidification for pure Fe and carbon steels with sufficient spatial and time resolutions has been developed for the first time by overcoming essential problems in low contrast between solid and liquid phases and in high melting temperatures. Static observation showed that the solid/liquid interface in pure Fe specimen was determined by the absorption contrast at photon energy ranging from 16 to 30 keV. In addition, the phase contrast was also observed in the vicinity of the interface. Dynamic observation showed that cellular growth in pure Fe specimen was observed at a growth velocity up to 400 mm/s. Feasibility observation was also performed for two different carbon steels (0.0025 mass% C and 0.45 mass% C). Growing dendrites were observed in-situ at a growth velocity up to 500 mm/s. This study proves that the developed imaging enabled to observe solidification phenomena in-situ for various kinds of steels.KEY WORDS: in-situ observation; radiography; synchrotron radiation; dendrite.of carbon steels by X-ray imaging will be concluded. Based on the requirements, the paper explains an X-ray imaging developed by this study and demonstrates in-situ observation of solidification for pure Fe. Feasibility observations for carbon steels were briefly presented.
Preparation of X-ray Imaging
Requirement for Transmission X-ray ImagingImportant parameters for developing X-ray imaging using the absorption contrast are intensity of transmission X-ray through a specimen and contrast between different phases. One estimates the intensities through Fe-C alloys and pure Fe for building X-ray optics and for choosing dimension of specimen. In general, intensity of transmission X-ray, I, is expressed by (m/r) and r are the mass X-ray absorption coefficient and the mass density, respectively. The suffix, i, indicates constituent element species. r¯is average density and w i is mass fraction of the constituent element, i. The mass X-ray absorption coefficient, (m/r), which is a function of photon energy, is uniquely defined by the element.The linear X-ray absorption coefficient of Fe-C alloys is given byThe mass X-ray absorption coefficient of C is 0.044 m 2 /kg at 20 keV while that of Fe is 2.57 m 2 /kg at 20 keV. 27) Since the mass fraction of C is mostly less than 0.01 in conventional carbon steels, the mass X-ray absorption coefficient and the density of Fe dominantly determine the linear X-ray absorption coefficient of the Fe-C specimen.Conventional carbon steels contain Mn as well. The mass X-ray absorption coefficient of Mn is 2.25 m 2 /kg at 20 keV. 27) Since the partition coefficient of Mn in Fe matrix is approximately 0.75, difference in Mn concentration between solid and liquid phases is estimated to be 0.1-0.3 mass% for a specimen with average Mn concentration of 0.3-0.9 mass%. Change in the linear X-ray absorption coefficient is evaluated by the same procedure as for Fe-C system. The solute redistribution gives only 0.01-0.03% change in the linear X-ray absorption coefficient. The ch...
The strain and strain rate during friction stir welding was evaluated by measuring the distortion of the marker material. A thin Cu-40Zn foil as marker was inserted into the butting surface of two pure copper workpieces and the tool 'stop action' was employed. The results show that the strain in the shoulder-affected zone increases in a two stair-step shape as the material flows from the front to the rear of the tool, corresponding to the first accelerated and then decelerated flow stages. However, the strain at the two stages has opposite directions. In other words, a strain reversal occurs. Accordingly, the strain rate in the shoulder-affected zone varies in a sinusoidal shape. In the probe-affected zone, there is no obvious strain reverse occurring due to the formation of banded structures. The average strain rate during the band formation is significantly higher than the maximum strain rate in the shoulder-affected zone.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.