High temperature operation of proton exchange membrane fuel cells under ambient pressure has been achieved by using phosphoric acid doped polybenzimidazole (PBI) membranes. To optimize the membrane and fuel cells, high performance polymers were synthesized of molecular weights from 30 to 94 kDa with good solubility in organic solvents. Membranes fabricated from the polymers were systematically characterized in terms of oxidative stability, acid doping and swelling, conductivity, mechanical strength and fuel cell performance and durability. With increased molecular weights the polymer membranes showed enhanced chemical stability towards radical attacks under the Fenton test, reduced volume swelling upon the acid doping and improved mechanical strength at acid doping levels of as high as about 11 mol H3PO4 per molar repeat polymer unit. The PBI‐78kDa/10.8PA membrane, for example, exhibited tensile strength of 30.3 MPa at room temperature or 7.3 MPa at 130 °C and a proton conductivity of 0.14 S cm–1 at 160 °C. Fuel cell tests with H2 and air at 160 °C showed high open circuit voltage, power density and a low degradation rate of 1.5 μV h–1 at a constant load of 300 mA cm–2.

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This work studies the long-term durability of high-temperature polymer electrolyte membrane fuel cells based on acid-doped polybenzimidazole membranes. The primary focus is on acid loss via the evaporation mechanism, which is a major cause of degradation in applications that involve long-term operation. Durability is assessed for 16 identically fabricated membrane electrode assemblies (MEAs), and evaluations are carried out using operating parameters as stressors with gas stoichiometries ranging from 2 to 25, current densities from 200 to 800 mA cm −2 , and temperatures of 160 or 180 • C. Cell diagnostics are composed of time resolved polarization curves, post mortem analysis, and in situ temperature measurements. A major part of the cell degradation during these steady-state tests can be ascribed to increasing area-specific series resistance. By means of post mortem acid-loss measurements, the degradation is correlated to the temperature and to the accumulated gas-flow volume. Such relations are indicative of acid loss via evaporation. Current density also plays a critical role for the acid loss and, thus, for the overall cell degradation. The effect of current is likely tied to mechanisms that involve water generation, migration of electrolyte ions, and locally elevated temperature inside the Since the polybenzimidazole (PBI) polymer acts as a Brønsted base in relation to phosphoric acid, membranes of PBI can be doped with phosphoric acid through acid-base complexation. Some of the H 3 PO 4 molecules, 2 per polymer repeat unit, are then bound to the basic functional sites of the polymer. However, excess acid is essential in order to attain a conductivity that is high enough for use as electrolyte in a polymer electrolyte membrane fuel cell (PEMFC). Fuel cells based on this type of electrolyte are known as high-temperature (HT-)PEMFCs, typically operating at temperatures of 140-180• C. Phosphoric acid-doped PBI membranes can be prepared either by direct (or so-called sol-gel) casting from a solution of PBI dissolved in polyphosphoric acid (PPA) or by solution casting of a PBI film via solvent evaporation, for which acid-doping follows subsequently. 1 For HT-PEMFCs, the cell performance usually increases to a stable state within the first few hundred hours of operation. This activation of the cell might be a consequence of acid redistribution in the membrane electrode assembly (MEA).2-4 Such redistribution of acid also implies susceptibility to its loss, however, because it is a testament to the mobility of the doping-acid. [5][6][7] As reviewed by Jakobsen et al., a number of mechanisms have been proposed to explain the loss of doping-acid from PBI membranes, including evaporation into the gas phase and a so-called steam distillation mechanism, the latter of which has been proposed governed by temperature as well as humidity. 9 Migration of electrolyte ions might also be an issue with respect to acid loss, particularly if the proton transference number deviates significantly from the maximum value for phosphori...