The use of morphing components on aerospace structures can greatly increase the versatility of an aircraft. This paper presents the design, manufacturing and testing of a new kind of adaptive airfoil with actuation through Shape Memory Alloys (SMA). The developed adaptive flap system makes use of a novel actuator that employs SMA wires in an antagonistic arrangement with a Post-Buckled Precompressed (PBP) mechanism. SMA actuators are usually used in an antagonistic arrangement or are arranged to move structural components with linearly varying resistance levels similar to springs. Unfortunately, most of this strain energy is spent doing work on the passive structure rather than performing the task at hand, like moving a flight control surface or resisting air loads. A solution is the use of Post-Buckled Precompressed (PBP) actuators that are arranged so that the active elements do not waste energy fighting passive structural stiffnesses. One major problem with PBP actuators is that the low tensile strength of the piezoelectric elements can often result in tensile failure of the actuator on the convex face. A solution to this problem is the use of OPEN ACCESS Actuators 2015, 4 157 SMA as actuator material due to their tolerance of tensile stresses. The power consumption to hold deflections is reduced by approximately 20% with the Post-Buckled Precompressed mechanism. Conventional SMAs are essentially non-starters for many classes of aircraft due to the requirement of holding the flight control surfaces in a given position for extremely long times to trim the vehicle. For the reason that PBP actuators balance out air and structural loads, the steady-state load on the SMAs is essentially negligible, when properly designed.Simulations and experiments showed that the SMAPBP actuator shows tip rotations on the order of 45°, which is nearly triple the levels achieved by piezoelectric PBP actuators. The developed SMAPBP actuator was integrated in a NACA0012 airfoil with a flexible skin to carry out wind tunnel tests.
A permanent manned settlement on the Martian surface requires the use of advanced technology concepts in order to become technically and financially feasible. The former developed Mars Base 10 concept incorporates novel ideas, increasing the feasibility of a continous human base on Mars. The most advanced feature of the MB10 design is the concept of increasing the habitable space of the Mars base once landed with an inflatable torus like structure. This paper gives an overview on the MB10 design and has its primary focus on the deployment of the inflatable structure. The deployment simulations show the final inflated shape of the MB10 concept on Mars from an un-inflated initial shape on Earth. The deployment strategy, simulations and rigidization techniques are discussed to provide a conceptual solution for large inflatable components of the MB10 habitat. Further applications of secondary inflatable smart structures are presented as well. These secondary structures are self deploying at the Martian ambient pressure which results in low storage volume and mass. These structures are well-suited to carry on for astronauts on EVAs for example. NomenclatureEDL = Entry Descent Landing EVA = Extra Vehicular Activity EVOH = Ethylene Vinyl Alcohol FEM = Finite Element Method IMOD = Inflatable Module (Thales Study) ISRU = In Situ Resource Utilisation LEO = Low Earth Orbit LMO = Low Mars Orbit MB10 = Mars Base 10 NASA ARC = NASA Ames Research Center PA-NYLON = Polyamide PE = Polyethylene PVDC = Polyvinylidene Chloride PU = Polyurethane SAM = Self-inflating Adaptive Membrane SMP = Shape Memory Polymer TRL = Technology Readiness Level UV = Ultraviolet
Various plants have the ability to follow the sun with their flowers or leaves during the course of a day via a mechanism known as heliotropism. This mechanism is characterised by the introduction of pressure gradients between neighbouring motor cells in the plant׳s stem, enabling the stem to bend. By adapting this bio-inspired mechanism to mechanical systems, a new class of smart structures can be created. The developed overall structure is made up of a number of cellular colonies, each consisting of a central pressure source surrounded by multiple cells. After launch, the cellular arrays are deployed in space and are either preassembled or alternatively are attached together during their release or afterwards. A central pressure source is provided by a high-pressure storage unit with an integrated valve, which provides ingress gas flow to the system; the gas is then routed through the system via a sequence of valve operations and cellular actuations, allowing for any desired shape to be achieved within the constraints of the deployed array geometry. This smart structure consists of a three dimensional adaptable cellular array with fluid controlling Micro Electromechanical Systems (MEMS) components enabling the structure to change its global shape. The proposed MEMS components include microvalves, pressure sensors, mechanical interconnect structures, and electrical routing. This paper will also give an overview of the system architecture and shows the feasibility and shape changing capabilities of the proposed design with multibody dynamic simulations. Example applications of this lightweight shape changing structure include concentrators, mirrors, and communications antennas that are able to dynamically change their focal point, as well as substructures for solar sails that are capable of steering through solar winds by altering the sails׳ subjected area
Lightweight deployable space webs have been proposed as platforms or frames for a construction of structures in space where centrifugal forces enable deployment and stabilization. The Suaineadh project was aimed to deploy a 2×2m2 space web by centrifugal forces in milli-gravity conditions and act as a test bed for the space web technology. Data from former sounding rocket experiments, ground tests and simulations were used to design the structure, the folding pattern and control parameters. A developed control law and a reaction wheel were used to control the deployment. After ejection from the rocket, the web was deployed but entanglements occurred since the web did not start to deploy at the specified angular velocity. The deployment dynamics was reconstructed from the information recorded in inertial measurement units and cameras. The nonlinear torque of the motor used to drive the reaction wheel was calculated from the results. Simulations show that if the Suaineadh started to deploy at the specified angular velocity, the web would most likely have been deployed and stabilized in space by the motor, reaction wheel and controller used in the experiment
The use of morphing components on aerospace structures can greatly increase the versatility of an aircraft. This paper presents the design, manufacturing and testing of a new kind of adaptive airfoil with actuation through Shape Memory Alloys (SMA). The developed adaptive flap system makes use of a novel actuator that employs SMA wires in an antagonistic arrangement with a Post-Buckled Precompressed (PBP) mechanism. SMA actuators are usually used in an antagonistic arrangement or are arranged to move structural components with linearly varying resistance levels similar to springs. Unfortunately, most of this strain energy is spent doing work on the passive structure rather than performing the task at hand, like moving a flight control surface or resisting air loads. A solution is the use of Post-Buckled Precompressed (PBP) actuators that are arranged so that the active elements do not waste energy fighting passive structural stiffnesses. One major problem with PBP actuators is that the low tensile strength of the piezoelectric elements can often result in tensile failure of the actuator on the convex face. A solution to this problem is the use of OPEN ACCESS Actuators 2015, 4 157 SMA as actuator material due to their tolerance of tensile stresses. The power consumption to hold deflections is reduced by approximately 20% with the Post-Buckled Precompressed mechanism. Conventional SMAs are essentially non-starters for many classes of aircraft due to the requirement of holding the flight control surfaces in a given position for extremely long times to trim the vehicle. For the reason that PBP actuators balance out air and structural loads, the steady-state load on the SMAs is essentially negligible, when properly designed.Simulations and experiments showed that the SMAPBP actuator shows tip rotations on the order of 45°, which is nearly triple the levels achieved by piezoelectric PBP actuators. The developed SMAPBP actuator was integrated in a NACA0012 airfoil with a flexible skin to carry out wind tunnel tests.
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