Epoxy resin composites filled with alumina (Al2O3) particles of different morphology and content were fabricated by vacuum casting method. Electric and thermal properties of the composites were tested at room temperature to investigate the influence of Al2O3 morphology on epoxy resin composites. Electrical tests demonstrated that, volume resistivity of epoxy resin composites filled with spherical Al2O3 was bigger than with spherical-like Al2O3, relative permittivity and dielectric loss of epoxy resin composites increased with increasing of Al2O3 content, the effect on dielectric properties of spherical-like Al2O3, which had larger specific surface areas, was larger than spherical Al2O3 for the same content of filler. Thermal conductivity tests proved that, at the same content, thermal conductivity of epoxy resin composites filled with spherical-like Al2O3 was higher than with spherical Al2O3. According to the Agari model, spherical-like Al2O3 particles were easier to form conducting pathways in epoxy resin composites than spherical Al2O3 particles, considering their matte edges.

As one of the most important parts of the generator, Epoxy/mica insulation system has the direct effect on the reliability of generator operation. The accelerated aging of insulation system was taking place under the complex operation condition, and resulting in the insulation system breakdown. It had always been the target for the researchers to find an efficient way to evaluate the state of generator insulation system. According to the real operation situation, the multi-factor aging test sequence with electric field, temperature field, mechanical vibration and thermal cycling was developed, and the test platform with multi-factor aging was built in this research. The partial discharge test was conducted at the end of each cycle. The result showed that, with the insulation aging time prolonged, the maximum partial discharge quantity decreased first then increased while skewness and kurtosis varied the opposite way. And the phase range of partial discharge began to expand. This research provided a new way to evaluate the state of generator insulation system.

Liquid crystal (LC) polymer, composited with inorganic filler, has a broad application prospect in electronic and electrical industry. In this research, permittivity (εr) and dielectric loss tangent (tanδ) of LC composites under different temperatures and frequencies were investigated, and activation energies were calculated and analyzed. At low temperatures and high frequencies, LC composites exhibited well dielectric properties. εr changed a little (3.6~4.0) in temperature range of-60°C~160°C when frequency was higher than 10Hz, but increased sharply when temperatures was higher than 100°C and frequency was lower 10Hz. The tanδ increased sharply with increasing temperature when temperatures was higher than 100°C and frequency was lower than 102Hz, and when frequency was above 102Hz, the value of tanδ changed gently (10-3~10-2). The peak of tanδ would translate to higher frequencies direction with increasing temperature in tanδ-frequency curve, and to higher temperatures direction with increasing frequency in tanδ-temperature curve. Activation energy is calculated by fitting the peak of the imaginary of the electric modulus, and activation energy is 0.43eV in low temperature and 1.59eV in high temperature.