We demonstrate a purely mechanical technique for enhancing evaporation-driven convective deposition of particle monolayers from suspension. Lateral vibration in the deposition direction results in monolayer deposition at faster speeds, over a wider range of withdraw rates, and with higher order versus traditional convective deposition. These enhancements and phenomena are a result of variation in the thin film, where capillary interactions result in self-assembly by dynamically changing the air-liquid interface. This enhancement in fabricating ordered particle thin films may enable development of optical and biological applications and efforts to scale-up this process for commercial application. V
Particle-particle and particle-substrate interactions play a crucial role in capillary driven convective self-assembly for continuous deposition of particles. This systematic study demonstrates the nontrivial effects of varying surface charge and ionic strength of monosized silica microspheres in water on the quality of the deposited monolayer. Increase in particle surface charge results a broader range of parameters that result in monolayer deposition which can be explained considering the particle-substrate electrostatic repulsion in solution. Resulting changes in the coating morphology and microstructure at different solution conditions were observed using confocal microscopy enabling correlation of order to disorder transitions with relative particle stability. These results, in part, may explain similar results seen by Muangnapoh et al., 2013 in vibration-assisted convective deposition.
Convective deposition is widely used to deposit a highly ordered and uniform layer of monosized particles from solution by drawing the particles into an advancing thin film that uses capillary forces to define their local orientation. This process is often plagued by the formation of streaks, the regions where particles accumulate due to a local flux inhomogeneity. Flow occurs in the direction orthogonal to the deposition direction and parallel to the substrate near the streaks due to enhanced evaporation where particles have accumulated. This study investigates the formation of streaks nucleated from seeds or defects having prescribed dimensions and spacing across the substrate. The formation and spacing of both seeded and spontaneous streaks are characterized and were observed to be roughly dictated by the suspending fluid capillary length. Thus, spontaneously forming streaks can be suppressed by reducing the spacing to less than twice the critical length. Likewise, the conditions for maximum density or minimal spacing of streaks are also shown.
This research concerns the development of Surlyn film reinforced with micro-/nanofibrillated celluloses (MFC) for use as an encapsulant in organic photovoltaic (OPV) cells. The aim of this work was to investigate the effects of fibre types and the mixing methods on the structure–properties of the composite films. Three types of cellulose micro/nanofibrils were prepared: the as-received MFC, the dispersed MFC and the esterified MFC. The fibres were mixed with Surlyn via an extrusion process, using two different mixing methods. It was found that the extent of fibre disintegration and tensile modulus of the composite films prepared by the master-batching process was superior to that of the composite system prepared by the direct mixing method. Using the esterified MFC as a reinforcement, compatibility between polymer and the fibre increased, accompanied with the improvement of the percentage elongation of the Surlyn composite film. The percentage of light transmittance of the Surlyn/MFC films was above 88, regardless of the fibre types and fibre concentrations. The water vapour transmission rate of the Surlyn/esterified MFC film was 65% lower than that of the neat Surlyn film. This contributed to the longer lifetime of the OPV encapsulated with the Surlyn/esterified MFC film.
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