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Currently, the high market price of cellulases prohibits commercialization of the lignocellulosics-to-fuel ethanol process, which utilizes enzymes for saccharification of cellulose. For this reason research aimed at understanding and improving cellulase production is still a hot topic in cellulase research. Trichoderma reesei RUT C30 is known to be one of the best hyper producing cellulolytic fungi, which makes it an ideal test organism for research. New findings could be adopted for industrial strains in the hope of improving enzyme yields, which in turn may result in lower market price of cellulases, thus making fuel ethanol more cost competitive with fossil fuels. Being one of the factors affecting the growth and cellulase production of T. reesei, the pH of cultivation is of major interest. In the present work, numerous pH-controlling strategies were compared both in shake-flask cultures and in a fermentor. Application of various buffer systems in shake-flask experiments was also tested. Although application of buffers resulted in slightly lower cellulase activity than that obtained in non-buffered medium, beta-glucosidase production was increased greatly.

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The hydrolysis of cellulose to the water-soluble products cellobiose and glucose is achieved via synergistic action of cellulolytic proteins. The three types of enzymes involved in this process are endoglucanases, cellobiohydrolases, and beta-glucosidases. One of the best fungal cellulase producers is Trichoderma reesei RUT C30. However, the amount of beta-glucosidases secreted by this fungus is insufficient for effective cellulose conversion. We investigated the production of cellulases and beta-glucosidases in shake-flask cultures by applying three pH-controlling strategies: the pH of the production medium was adjusted to 5.8 after the addition of seed culture with no additional pH adjustment performed, the pH was adjusted to 6.0 daily, and the pH was maintained at 6.0 by the addition of Tris-maleate buffer to the growth medium. Different carbon sources Solka Floc 200, glucose, lactose, and sorbitol were added to standard Mandels nutrients. The lowest beta-glucosidase activities were obtained when no pH adjustment was done regardless of the carbon source employed. Somewhat higher levels of beta- glucosidase were measured in the culture filtrates when daily pH adjustment was carried out. The effect of buffering the culture medium on beta-glucosidase liberation was most prominent when a carbon source inducing the production of other cellulases was applied.

A (polysaccharide-rich) waste stream derived from a combined starch and ethanol factory was investigated regarding hydrolysis of the nonstarch carbohydrates for ethanol production. The material was characterized and processed to yield the maximum amount of sugars. The starch fraction was hydrolyzed with amylolytic enzymes, and the resulting fibrous material was separated by filtration. This material, denoted starch-free fibers (SFF), was subjected to heat treatment followed by enzymatic hydrolysis to recover the other major carbohydrate components, namely, cellulose and hemicellulose, in monomeric form. Heat treatment in a microwave oven efficiently solubilized a fraction of these polysaccharides and made the material more accessible to the cellulolytic and hemicellulolytic enzymes used in the subsequent enzymatic hydrolysis. The maximum sugar yield after enzymatic hydrolysis, achieved with pretreatment at 170 degrees C for 40 min, was 34.1 g per 100 g SFF, comprising 12.8 g glucose, 13.9 g xylose and 7.4 g arabinose, corresponding to 66%, 71% and 51% of the theoretical, respectively.