An open‐cell metallic foam is newly manufactured using the electrostatic powder spraying (EPS) process, and its room temperature compressive and energy absorption properties are investigated. EPS is a process that uses electrostatic forces. The powder is negatively charged by applying direct current high voltage and undergoes electrostatic spraying on a positively charged polyurethane pre‐form. To control relative density (ρ*/ρ), three different spray amounts are applied (2.5, 3.5, and 4.5 kg m−2). Also, the relative density is measured to increase constantly with the spray amount. The room temperature compressive curves of the EPS foams represent the typical compressive stages (linear elastic, plastic collapse, and densification) of metallic foam. The plateau strengths of the EPS foams measure 0.48 MPa (spraying amount: 2.5 kg m−2), 0.76 MPa (spraying amount: 3.5 kg m−2), and 1.23 MPa (spraying amount: 4.5 kg m−2), respectively. Also, EPS 316L foam with the smallest spray amount has a lower energy absorption amount compared with other types of foam. This study also discusses the compressive and energy absorption behaviors of an open‐cell metallic foam manufactured using the EPS process in relation to its structural and microstructural characteristics.
In this study, the arc weldability of an aluminum alloy was investigated based on its Mg content. The base materials used in the experiments were aluminum with a Mg content of 6.7 wt.% (referred as Al-6Mg) and commercial Al5083-O. The weldability of two types of fusion welding methods was evaluated: gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW). The tensile strength, hardness, alloy composition, and microstructure properties of the welds of two types of the aluminum alloys were compared. The tensile strength values of the GMAW and GTAW welds of Al-6Mg were 20% and 10% higher than those of Al5083-O, respectively. The weld hardness of the GMAW and GTAW welds of both aluminum alloys were similar. Al-6Mg by GMAW and GTAW were smaller than those of Al5083-O. Based on the results of analysis of the welds, the residual magnesium content was as high as 37% by GMAW and 30% by GTAW.
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