a b s t r a c tCopper (II) oxide in varying ratios was combined with either an alumina-based cement (Al300), or CaO derived from limestone as support material in a mechanical pelletiser. This production method was used to investigate its influence on possible mechanical and chemical improvements for oxygen carriers in chemical looping processes. These materials were tested in a lab-scale fluidised bed with CO or CH 4 as a reducing gas at 950 °C. As expected, the oxygen carriers containing a greater ratio of support material exhibited an enhanced crushing strength. Oxygen carriers comprised of a 1:3 ratio of support material to active CuO exhibited increased crushing strength by a minimum of 280% compared to pure CuO pellets. All oxygen carriers exhibited a high CO conversion yield and were fully reducible from CuO to Cu. For the initial redox cycle, Al300-supported oxygen carriers showed the highest fuel and oxygen carrier conversion. The general trend observed was a decline in conversion with an increasing number of redox cycles. In the case of CaO-supported oxygen carriers, all but one of the oxygen carriers suffered agglomeration. The agglomeration was more severe in carriers with higher ratios of CuO. Oxygen carrier Cu25Al75 (75 wt% aluminate cement and 25 wt% CuO), which did not suffer from agglomeration, showed the highest attrition with a loss of approximately 8% of its initial mass over 25 redox cycles. The reducibility of the oxygen carriers was limited with CH 4 in comparison to CO. CH 4 conversion were 15%-25% and 50% for Cu25Ca75 (25 wt% CuO and 75 wt% CaO) and Cu25Al75, respectively. Cu25Ca75 demonstrated improved conversion, whereas Cu25Al75 exhibited a trending decrease in conversion with increasing redox cycles.
This study explores the use of a dual interconnected circulating fluidized bed (CFB) for chemical looping combustion. This design can enhance gas–solid interactions, but it is difficult to control the solid transfer and circulation rates. With the use of a 1:1 scale cold‐flow model, an investigation determining the hydrodynamic behavior of the dual CFB system has been conducted. The cold‐flow system consists of two identical fast‐bed risers, each with an internal diameter of 100 mm and a height of 7 m. The simplified cold‐flow model is based on the chemical looping Pilot‐Scale Advanced CO2 Capture Technology (PACT) facility at Cranfield. Here, we have determined the minimum fluidization and transport velocities, and we have assessed the solid density profiles, transport capacity, and potential for the dilution by air/N2 leakage into the CO2 stream exiting the fuel reactor. The experimental procedure uses two different bed materials, molochite (ceramic clay) and FE100 (iron particles), and it satisfies the dynamic scaling laws to model the bed inventory within the system. The results indicate that the two fast‐bed risers share similar density and pressure profiles. Stable circulation can be achieved through pneumatic transport. The circulation rate of the system is flexible and can be adjusted by altering the fluidization velocity in the riser and by altering the bed inventory. The gas leakage from the loop seal to the cyclone was found to be sensitive to the bed height and fluidization velocity in the loop seal. However, by maintaining a loop‐seal bed height above 600 mm during operation, the outlet stream remains undiluted.
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