This comprehensive review appraises the state-of-the-art in direct air capture materials, processes, economics, sustainability, and policy, to inform, challenge and inspire a broad audience of researchers, practitioners, and policymakers.

Calcium looping (CaL) is a promising technology for the decarbonation of power generation and carbon-intensive (cement, lime and steel) industries. Although CaL has been extensively researched, some issues need to be addressed before the deployment of this technology at commercial scale. One of the important challenges for CaL is decay of sorbent reactivity during capture/regeneration cycles. Numerous techniques have been explored to enhance natural sorbent performance, to create new synthetic sorbents, and to reactivate and re-use deactivated material. This review provides a critical analysis of natural and synthetic sorbents developed for use in CaL. Special attention is given to the suitability of modified materials for utilisation in fluidised-bed systems. Namely, besides requirements for a practical adsorption capacity; a mechanically strong material, resistant to attrition, is required for the fluidised bed CaL operating conditions. However, the main advantage of CaL is that it employs a widely available and inexpensive sorbent. Hence, a compromise must be made between improving the sorbent performance and increasing its cost, which means a relatively practical, scalable, and inexpensive method to enhance sorbent performance, should be found. This is often neglected when developing new materials focusing only on very high adsorption capacity.

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Four types of synthetic sorbents were developed for high-temperature post-combustion calcium looping CO capture using Longcal limestone. Pellets were prepared with: lime and cement (LC); lime and flour (LF); lime, cement and flour (LCF); and lime, cement and flour doped with seawater (LCFSW). Flour was used as a templating material. All samples underwent 20 cycles in a TGA under two different calcination conditions. Moreover, the prepared sorbents were tested for 10 carbonation/calcination cycles in a 68 mm-internal-diameter bubbling fluidized bed (BFB) in three environments: with no sulphur and no steam; in the presence of sulphur; and with steam. When compared to limestone, all the synthetic sorbents exhibited enhanced CO capture performance in the BFB experiments, with the exception of the sample doped with seawater. In the BFB tests, the addition of cement binder during the pelletisation process resulted in the increase of CO capture capacity from 0.08 g CO per g sorbent (LF) to 0.15 g CO per g sorbent (LCF) by the 10 cycle. The CO uptake in the presence of SO dramatically declined by the 10 cycle; for example, from 0.22 g CO per g sorbent to 0.05 g CO per g sorbent in the case of the untemplated material (LC). However, as expected all samples showed improved performance in the presence of steam, and the decay of reactivity during the cycles was less pronounced. Nevertheless, in the BFB environment, the templated pellets showed poorer CO capture performance. This is presumably because of material loss due to attrition under the FB conditions. By contrast, the templated materials performed better than untemplated materials under TGA conditions. This indicates that the reduction of attrition is critical when employing templated materials in realistic systems with FB reactors.

Synthetic biomass-templated cement-supported CaO-based sorbents were produced by granulation process for high-temperature post-combustion CO 2 capture. Commercial flour was used as the biomass and served as a templating agent. The investigation of porosity showed that the pellets with biomass or cement resulted in enhancement of porosity. Four types of sorbents containing varying proportions of biomass and cement were subject to 20 cycles in a TGA under different calcination conditions. After first series of tests calcined at 850°C in 100% N 2 , all composite sorbents clearly exhibited higher CO 2 capture activity compared to untreated limestone with exception of sorbents doped by seawater. The biomass-templated cement-supported pellets exhibited the highest CO 2 capture level of 46.5% relative to 20.8% for raw limestone after 20 cycles. However, the observed enhancement in performance was substantially reduced under 950°C calcination condition. Considering the fact that both sorbents supported by cement exhibited relatively high conversion with a maximum value of 19.5%, cement promoted sorbents appear to be better at resisting of harsh calcination conditions. Although flour as biomass-templated material generated significantly enhancement in CO 2 capture capacity, further exploration must be carried out to find the way of maintaining outstanding performance for CaO-based sorbents under severe reaction conditions.