This study was focused on the improvement of mechanical strength properties of wheat straw‐based paper through modification of wet‐end cationic starch with borax. Borax has been used extensively in many industrial applications for its unique physical and chemical properties. We investigated the strengthening effect of borax‐modified starch (BMS) as wet‐end paper strength additive on the mechanical strength properties especially the tensile strength of wheat straw‐based paper. Hand‐sheets made of typical wheat straw‐based papermaking furnish were investigated. Experimental results showed that BMS substantially increased the strength properties. Tensile index, elongation, tensile energy absorption, and wet tensile index were increased by 17%, 23%, 20%, and 21%, respectively. A short mill trial was also conducted on papermaking machine in which the impact of BMS on wheat straw‐based low grammage paper (<90 gsm) was investigated. The objective of mill trial was to reduce costly virgin softwood pulp content in wheat straw‐based paper recipe. Mill trial results showed similar trends in strength properties as in case of laboratory studies. Virgin softwood pulp was reduced from 30% to 25% in papermaking furnish. Furthermore, no sheet breaks were reported during trial which often happened due to poor strength of paper web. This study strongly suggests that modification of wet‐end cationic starch with borax holds a tremendous potential as wet‐end strength additive. It can provide significantly improved strength properties, reduction in softwood pulp costs, and better papermaking machine performance. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013
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