The objective of this study is to investigate the effect of rice husk and rice husk ash which have the difference chemical composition and organic matter on porosity and properties of lightweight clay brick . Comparative adding between rice husk and rice husk ash were varied by 10, 20, 30, 40 % by weight. The results showed that more adding of rice husk and rice husk ash increase pore in microstructure and water absorption, while decrease bulk density. Porosity and water absorption are maximized when the rice husk are added at 40 %. The clay brick with 10, 20 and 30 % of rice husk or rice husk ash addition showed the required density and compressive strength followed the industrial standard of lightweight brick. The addition with 10 % of rice husk showed the best properties as 1.20 g/cm3 of bulk density and 4.6 MPa of compressive strength with 36.57 % of porosity. Whereas, the 10 % addition of rice husk ash showed 1.18 g/cm3 of bulk density and 5.97 MPa with 37.27 % of porosity.
This research explored the effect of rice husk ash on the mechanical properties of clay bricks, for example, strength, density, and water absorption. Rice husk ash, varying 0 to 5% by weight, was added. The results showed that porosity increased when adding rice husk. Adding 3% rice husk ash by weight showed the best mechanical brick properties, with 13.50 MPa of compressive strength, 1.69 g/cm3 of density, and 11.50% of water absorption.
The objective of this research was to study the effect of bagasse and bagasse ash on the properties of pottery products. In the experiments, we varied the composition of clay by adding 2%, 4%, 6%, and 8% by weight of bagasse or by adding 5%, 10%, 15%, and 20% by weight of bagasse ash and maintained the temperature of the furnace at 900 °C. The results indicate that the best composition is obtained by adding 10% by weight of bagasse ash, which yielded pottery products with improved strength (20.10 MPa), density (1.41 g/cm3), water absorption (13.91%), and porosity (25.73%). In comparison, the composition of clay with 4% by weight of bagasse yielded strength, density, water absorption, and porosity of 10.12 MPa, 1.53 g/cm3, 19.95%, and 30.17%, respectively.
One of the most critical steps in brick making is firing, performed to harden the bricks. In a typical non-industrial setting, many pieces of extruded clays are stacked into a box-shaped kiln with equally-spaced rectangular vertical holes and another set of equally-spaced horizontal holes at the bottom across two sides. Roman roof tiles are used to cover the vertical sides, while leaving the horizontal holes opened, to complete the kiln assembly. Rice husk is filled in the holes of the kiln and is used as the fuel for firing. However, approximately 10% of the bricks, stacked conventionally, are always not appropriately fired. Therefore, this research aimed at simplifying model and redesigning the clay brick kiln using three-dimensional computational fluid dynamics (CFD). The studied parameters for 23 factorial designs were as follows: kiln height (200 – 225 cm), horizontal holes width (7.5 – 15 cm) and height (45 – 60 cm). The total volume of brick stack, averaged steady-state temperature and time to reach a steady-state temperature were selected as the response parameters. The analysis of variance (ANOVA) of 23 factorial design showed that the width and height of holes affected the time to reach steady-state but the averaged steady-state temperature and the total volume of brick stack were dependent on all 3 parameters. Then, a kiln was constructed according to the model with the maximum number of bricks and only 4% of the bricks were not appropriately fired.
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