Dislocation-based deformation in crystalline solids is almost always plastic. Here we show that polycrystalline samples of Ti3SiC2 loaded cyclically at room temperature, in compression, to stresses up to 1 GPa, fully recover on the removal of the load, while dissipating about 25% (0.7 MJ x m(-3)) of the mechanical energy. The stress-strain curves outline fully reversible, rate-independent, closed hysteresis loops that are strongly influenced by grain size, with the energy dissipated being significantly larger in the coarse-grained material. At temperatures greater than 1,000 degrees C, the loops are open, the response is strain-rate dependent, and cyclic hardening is observed. This hitherto unreported phenomenon is attributed to the reversible formation and annihilation of incipient kink bands at room-temperature deformation. At higher temperatures, the incipient kink bands dissociate and coalesce to form regular irreversible kink bands. The loss factor for Ti3SiC2 is higher than most woods, and comparable to polypropylene and nylon. The technological implications of having a stiff, lightweight machinable ceramic that can dissipate up to 25% of the mechanical energy per cycle are discussed.
Microstructural observations of damage around indentations in Ti 3 SiC 2 are presented. The Vickers hardness decreased with increasing load and asymptotically approached 4 GPa at the highest loads. No indentation cracks were observed even at loads as high as 300 N. Preliminary strength versus indentation plots indicate that, at least for the large-grained material ( 100 m) studied here, Ti 3 SiC 2 is a damagetolerant material able to contain the extent of microdamage to a small area around the indent. The following multiple energy-absorbing mechanisms have been identified from scanning electron micrographs of areas in the vicinity of the indentation: diffuse microcracking, delamination, crack deflection, grain push-out, grain pull-out, and the buckling of individual grains.
Constant true strain rate simple compression tests were conducted on annealed, polycrystalline samples of ␣-brass and MP35N, and the evolution of the true stress ()-true strain (ε) response was documented. From these data, the strain hardening rate was numerically computed, normalized with shear modulus (G), and plotted against both ( Ϫ 0 )/G ( 0 being the initial yield strength of the alloy) and ε. Such normalized plots for ␣-brass and MP35N were found to be almost identical to each other, and revealed four distinct stages of strain hardening: stage A, with a steadily decreasing strain hardening rate up to a true strain of about Ϫ0.08; stage B, with an almost constant strain hardening rate up to a true strain of about Ϫ0.2; stage C, with a steadily decreasing strain hardening rate up to a true strain of about Ϫ0.55; and a final stage D, again with an almost constant strain hardening rate. Optical microscopy and transmission electron microscopy (TEM) were performed on deformed samples. The results suggested that stage A corresponded to stage III strain hardening (dynamic recovery) of higher stacking fault energy (SFE) fcc metals such as copper. The onset of stage B correlated with the first observation of deformation twins in the microstructure. Further straining in stage B was found to produce clusters of parallel twins in an increasing number of grains. Stage C correlated with the development of severe inhomogeneity of deformation within most grains, and with the development of significant misorientation between the twin/matrix interface and the {111} plane in the matrix of the grain, i.e., the matrix/twin interface lost coherency with continued deformation. Stage D correlated with extensive formation of secondary twins that resulted in twin intersections in many grains. Early in stage D, some strain localization in the form of shear bands was observed. Although formation of these shear bands had no detectable effect on the macroscopic strain hardening rate, it did correlate with a marked change in texture evolution. Based on these experimental observations, we have developed and presented a physical description of the microstructural phenomena responsible for the various strain hardening stages observed in low SFE fcc alloys.
This article investigates the microstructural variables influencing the stress required to produce deformation twins in polycrystalline fcc metals. Classical studies on fcc single crystals have concluded that the deformation-twinning stress has a parabolic dependence on the stacking-fault energy (SFE) of the metal. In this article, new data are presented, indicating that the SFE has only an indirect effect on the twinning stress. The results show that the dislocation density and the homogeneous slip length are the most relevant microstructural variables that directly influence the twinning stress in the polycrystal. A new criterion for the initiation of deformation twinning in polycrystalline fcc metals at low homologous temperatures has been proposed as ( tw Ϫ 0 )/G ϭ C(d/b) A , where tw is the deformation twinning stress, 0 is the initial yield strength, G is the shear modulus, d is the average homogeneous slip length, b is the magnitude of the Burger's vector, and C and A are constants determined to have values of 0.0004 and Ϫ0.89, respectively. The role of the SFE was observed to be critical in building the necessary dislocation density while maintaining relatively large homogeneous slip lengths.
In this article, the second part of a two-part study, we report on the mechanical behavior of Ti 3 SiC 2 . In particular, we have evaluated the mechanical response of finegrained (3-5 µm) Ti 3 SiC 2 in simple compression and flexure tests, and we have compared the results with those of coarse-grained (100-200 µm) Ti 3 SiC 2 . These tests have been conducted in the 25°-1300°C temperature range. At ambient temperature, the fine-and coarse-grained microstructures exhibit excellent damage-tolerant properties. In both cases, failure is brittle up to ∼1200°C. At 1300°C, both microstructures exhibit plastic deformation (>20%) in flexure and compression. The fine-grained material exhibits higher strength compared with the coarse-grained material at all temperatures. Although the coarse-grained material is not susceptible to thermal shock (up to 1400°C), the finegrained material thermally shocks gradually between 750°a nd 1000°C. The results presented herein provide evidence for two important aspects of the mechanical behavior of Ti 3 SiC 2 : (i) inelastic deformation entails basal slip and damage formation in the form of voids, grain-boundary cracks, kinking, and delamination of individual grains, and (ii) the initiation of damage does not result in catastrophic failure, because Ti 3 SiC 2 can confine the spatial extent of the damage.
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