This paper presents the design, analysis, control, and experimental evaluation of an innovative field-controlled axial-flux surface-mounted permanent-magnet machine. Topology and design equations, as well as an optimized design study, are attained. The machine is investigated in detail using finite-element analysis, and a prototype machine is built. In order to evaluate the new axialflux machine topology, an experimental system setup is devised and discussed. The experimental results of the prototype machine and a comparison between the analysis and test results are also presented.
-This paper presents a new axial flux surface mounted permanent magnet (PM) field controlled TORUS type (FCT) machine. Machine structure and principles are explored and the field weakening feature of the topology as well as the advantages of the machine are presented in the first part. The second section introduces the linear model and sizing analysis using generalized sizing equations. Optimization of the machine pole number and power density maximization for the optimum pole number is also achieved. In the third section, 3D Finite Element Analyses (FEA) of the topology are illustrated for different field currents in order to accomplish the machine design and to determine the sizing of the optimum field winding. Furthermore, torque analysis of the FCT machine using 3D finite element analysis is also carried out and illustrated in the paper.
Abstract-Whenever an electrical machine is meant to be fed by a power converter, the design should be approached as a system optimization, more than a simple machine sizing. A great variety of electrical machines is available to accomplish this goal, and the task of comparing the different options can be very difficult. A general purpose sizing equation, easily adjustable for every topology, that could take into account different waveforms and machine characteristics, would be a very desirable tool. In this paper, a general approach is presented to develop and to discuss such an equation. Sample applications of the sizing and power density equations are utilized to compare the induction machine and the doubly salient permanent magnet (DSPM) machine.
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