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In this paper, a novel hybrid optimization algorithm is introduced by hybridizing a Harris hawks optimization algorithm(HHO) and simulated annealing for the purpose of accelerating its global convergence performance and optimizing structural design problems. This paper is the first research study in which the hybrid Harris hawks simulated annealing algorithm (HHOSA) is used for the optimization of design parameters for highway guardrail systems. The HHOSA is evaluated using the well-known benchmark problems such as the three-bar truss problem, cantilever beam problem, and welded beam problem. Finally, a guardrail system that has an H1 containment level as a case study is optimized to investigate the performance of the HHOSA. The guardrail systems are designed with different cross-sections and distances between the posts. TB11 and TB42 crash analyses are performed according to EN 1317 standards. Twenty-five different designs are evaluated considering weight, the guardrail working width, and the acceleration severity index (ASI). As a result of this research, the optimum design of a guardrail is obtained, which has a minimum weight and acceleration severity index value (ASI). The results show that the HHOSA is a highly effective approach for optimizing real-world design problems.

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In this research paper, a new surrogate-assisted metaheuristic for shape optimization is proposed. A seagull optimization algorithm (SOA) is used to solve the shape optimization of a vehicle bracket. The design problem is to find structural shape while minimizing structural mass and meeting a stress constraint. Function evaluations are carried out using finite element analysis and estimated by using a Kriging model. The results show that SOA has outstanding features just as the whale optimization algorithm and salp swarm optimization algorithm for designing optimal components in the industry.

In this paper, a novel hybrid optimization algorithm (H-HHONM) which combines the Nelder-Mead local search algorithm with the Harris hawks optimization algorithm is proposed for solving real-world optimization problems. This paper is the first research study in which both the Harris hawks optimization algorithm and the H-HHONM are applied for the optimization of process parameters in milling operations. The H-HHONM is evaluated using well-known benchmark problems such as the three-bar truss problem, cantilever beam problem, and welded beam problem. Finally, a milling manufacturing optimization problem is solved for investigating the performance of the H-HHONM. Additionally, the salp swarm algorithm is used to solve the milling problem. The results of the H-HHONM for design and manufacturing problems solved in this paper are compared with other optimization algorithms presented in the literature such as the ant colony algorithm, genetic algorithm, particle swarm optimization algorithm, simulated annealing algorithm, artificial bee colony algorithm, teaching learning-based optimization algorithm, cuckoo search algorithm, multi-verse optimization algorithm, Harris hawks optimization optimization algorithm, gravitational search algorithm, ant lion optimizer, moth-flame optimization algorithm, symbiotic organisms search algorithm, and mine blast algorithm. The results show that H-HHONM is an effective optimization approach for optimizing both design and manufacturing optimization problems.

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