An ultrasound-assisted extrusion system was added to melt extrusion process to prepare polypropylene (PP) nanocomposites reinforced with graphene nanoplatelets (GNPs). The relationships among the ultrasound vibration, exfoliation, and dispersion morphology of GNPs in PP matrix, the crystallinity, and the macroscopic properties of nanocomposites were investigated. The properties measurement results showed that the present of ultrasound vibrations increased the conductive properties, decreased the apparent viscosity and crystallinity of PP/ GNPs nanocomposites. FESEM results revealed that the ultrasound vibration increased the exfoliation and dispersion of GNPs in PP matrix. This morphology was benefit for forming electrical and thermal network, therefore the electrical conductivity and thermal conductivity of PP/ GNP nanocomposites were increased. But the powerful vibration that provided by 300 W ultrasound power would reduce the diameter of GNPs, then reduce its conductive properties. FTIR and TGA results showed that ultrasound vibration had less effect on the chemical bond and the degradation of PP/GNPs nanocomposites. POLYM. ENG.
Polypropylene (PP) nanocomposites reinforced with different types of graphene nanoplatelets (GNPs) and their hybrid systems are prepared via melt extrusion. On the basis of experimental analysis and simulation, the factors of thermal property of the PP/GNPs nanocomposites, including GNPs size, weight filling ratio and proportion of various sizes, are systematically investigated. At high GNPs content (9,12 wt %), GNPs are widely distributed in PP matrix and the thermal paths are basically formed. The thermal conductivity of composites is determined by the size and thermal properties of GNPs. At low GNPs content (6 wt %), for single system, the larger diameter with moderate distribution would be more conducive to achieve the higher thermal conductivity, indicating the formation of thermal paths dramatically affects the thermal conductivity. For hybrid system, the PP filled with medium and small diameter GNPs obtains the highest thermal conductivity at the ratio of medium diameter GNPs to small diameter GNPs is 8:2, and is 23.8% higher than the single system of PP filled with small diameter GNPs. More precisely, the small diameter GNPs plays a role in connecting the scattered medium diameter GNPs, as mass thermal paths are formed. This shows that the distribution state by combining the synergistic effect of various GNPs significantly affects the thermal conductivity of PP/GNPs nanocomposites. Moreover, a numerical simulation dealing with the synergistic effect of different GNPs, is developed on the thermal conductivity of GNPs-reinforced PP matrix. The heat flux images demonstrate the existence of synergistic effect between different type of GNPs.
Polypropylene (PP) nanocomposites reinforced with graphene nanoplatelets (GNPs) were prepared via melt extrusion. A special sheet die containing with two shunt plates was designed. The relationships among the flow field of the special die, exfoliation, and dispersion morphology of the GNPs in PP and the macroscopic properties of the nanocomposites were analyzed. Flow field simulation results show that the die with shunt plates provided a high shear stress, high pressure, and high velocity. The differential scanning calorimetry, X-ray scattering, and electron microscopy results reveal that the nanocomposites prepared by the die with the shunt plates had higher crystallinity values and higher exfoliation degrees of GNPs. The orientation of the GNPs parallel with the extrusion direction was also observed. The nanocomposites prepared by the die with shunt plates showed a higher electrical volume conductivity, thermal conductivity, and tensile properties. This indicated that the high shear stress exfoliated the GNPs effectively to a thinner layer and then enhanced the electrical, thermal, and mechanical properties.
In order to increase the material throughput of aligned discontinuous fibre composites using technologies such as HiPerDiF, stability of the carbon fibres in an aqueous solution needs to be achieved. Subsequently, a range of surfactants, typically employed to disperse carbon-based materials, have been assessed to determine the most appropriate for use in this regard. The optimum stability of the discontinuous fibres was observed when using the anionic surfactant, sodium dodecylbenzene sulphonate, which was superior to a range of other non-ionic and anionic surfactants, and single-fibre fragmentation demonstrated that the employment of sodium dodecylbenzene sulphonate did not affect the interfacial adhesion between fibres. Rheometry was used to complement the study, to understand the potential mechanisms of the improved stability of discontinuous fibres in aqueous suspension, and it led to the understanding that the increased viscosity was a significant factor. For the shear rates employed, fibre deformation was neither expected nor observed.
By incorporating 1-(2-aminoethyl)piperazine (AEPIP) into
a commercial
epoxy blend, a bicontinuous microstructure is produced with the selective
localization of amine-functionalized graphene nanoplatelets (A-GNPs).
This cured blend underwent self-assembly, and the morphology and topology
were observed
via
spectral imaging techniques. As
the selective localization of nanofillers in thermoset blends is rarely
achieved, and the mechanism remains largely unknown, the optical photothermal
infrared (O-PTIR) spectroscopy technique was employed to identify
the compositions of microdomains. The A-GNP tends to be located in
the region containing higher concentrations of both secondary amine
and secondary alcohol; additionally, the phase morphology was found
to be influenced by the amine concentration. With the addition of
AEPIP, the size of the graphene domains becomes smaller and secondary
phase separation is detected within the graphene domain evidenced
by the chemical contrast shown in the high-resolution chemical map.
The corresponding chemical mapping clearly shows that this phenomenon
was mainly induced by the chemical contrast in related regions. The
findings reported here provide new insight into a complicated, self-assembled
nanofiller domain formed in a multicomponent epoxy blend, demonstrating
the potential of O-PTIR as a powerful and useful approach for assessing
the mechanism of selectively locating nanofillers in the phase structure
of complex thermoset systems.
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