Elongational flow properties of polymer melts are very important for numerous polymer processing technologies such as blown film extrusion or foam extrusion. Rheotens tests were conducted to investigate the influence of plasticizer content on elongational flow properties of cellulose acetate (CA). Triethyl citrate (TEC) was used as plasticizer. Melt strength decreases whereas melt extensibility increases with increasing plasticizer content. Melt strength was further studied as a function of zero shear viscosity. The typical draw resonance of the Rheotens curve shifts to higher drawdown velocity and the amplitude of the draw resonance decreases with increasing TEC content. With respect to foam extrusion, not only are melt strength and melt extensibility important but the elongational behavior at low strain rates and the area under the Rheotens curve are also significant. Therefore, elongational viscosity as well as specific energy input were calculated and investigated with respect to plasticizer content. Preliminary foam extrusion tests of externally plasticized CA using chemical blowing agents confirm the results from rheological characterization.

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Cellulose acetate (CA) is a bio-based polymer suitable to replace foamed polystyrene (PS) in packaging applications. Foam trays can be produced by thermoforming of extruded sheets foamed with physical blowing agents. In this paper, the effects of various process settings and the calibration of the sheet on foam morphology and surface quality of extruded CA sheets are presented. Different contact cooling options were applied in order to investigate their influence on surface roughness, density, and morphology of the sheets. By adjusting cooling parameters, blowing agent formulation, and process settings, smooth foam sheets with a surface roughness below 10 µm and a density in the range of 150 kg m−3 were produced

This paper presents recent results of foam extrusion of thermoplastic cellulose acetate (CA) using HFO 1234ze as low global warming blowing agent and talc as nucleating agent. Foam extrusion behavior, physical foam properties, and foam morphologies were studied in detail with respect to blowing agent concentration and talc content. Depending on these parameters, thermoplastic CA exhibits excellent foam extrusion performance with good expansion behavior at the die. Talc as nucleating agent results in homogeneous fine foam morphologies with closed cells [i.e., Fig. 3(3)]. Depending on the blowing agent content and talc content, average cell size ranges from 1 to 0.12 mm and foam density ranges between 100 and 400 kg/m3