This work aims to provide a method for numerically and experimentally investigating the fracture mechanism of cement paste at the microscale. For this purpose, a new procedure was proposed to prepare micro cement paste cubes (100 × 100 × 100 µm3) and beams with a square cross section of 400 × 400 µm2. By loading the cubes to failure with a Berkovich indenter, the global mechanical properties of cement paste were obtained with the aid of a nano-indenter. Simultaneously the 3D images of cement paste with a resolution of 2 µm3/voxel were generated by applying X-ray microcomputed tomography to a micro beam. After image segmentation, a cubic volume with the same size as the experimental tested specimen was extracted from the segmented images and used as input in the lattice model to simulate the fracture process of this heterogeneous microstructure under indenter loading. The input parameters for lattice elements are local mechanical properties of different phases. These properties were calibrated from experimental measured load displacement diagrams and failure modes in which the same boundary condition as in simulation were applied. Finally, the modified lattice model was applied to predict the global performance of this microcube under uniaxial tension. The simulated Young’s modulus agrees well with the experimental data. With the method presented in this paper the framework for fitting and validation of the modelling at microscale was created, which forms a basis for multi-scale analysis of concrete.
The goal of this study is to investigate the effects of different grades of calcined clay on the extrudability and early-age strength development under ambient conditions. Four mix designs were proposed. Three of them contained high, medium, and low grades of calcined clay, respectively, and one was the reference without calcined clay. In terms of extrudability, an extrusion test method based on the ram extruder was introduced to observe the quality of extruded material filaments, and to determine the extrusion pressure of tested materials at different ages. For evaluating the very early-age strength development, the penetration resistance test, the green strength test, and the ultrasonic pulse velocity test were applied. Furthermore, the mechanical properties of the developed mix designs were determined by the compressive strength test at 1, 7 and 28 days. Finally, the main finding of this study was that increasing the metakaolin content in calcined clay could significantly increase the extrusion pressures and green strength, shorten the initial setting time and enhance the compressive strength at 1, 7, and 28 days.
To investigate the effects of viscosity-modifying admixture (VMA) on the extrudability of limestone and calcined clay-based cementitious materials, three mix designs with different dosages of VMA were proposed in this study. The ram extrusion was utilized as an extrusion model for exploring the fresh properties of printable materials. Two methods were used, based on the ram extruder setup—(a) extruding materials with the same extrusion speed at different rest times to determine how the pressure changes with time; (b) extruding materials with different extrusion speeds at the same rest time to investigate the material flow parameters using the Basterfield et al. model. The main findings of this study could be summarized as—(1) the extrusion pressure of all mix designs exhibited an increasing trend with time. At the same tested age, the extrusion pressure under 0.25 mm/s of piston speed was increased and the shape retention of the extruded filaments was enhanced by increasing the dosage of VMA; (2) the correlation between the experimental results and the Basterfield et al. model was excellent (R-squared value: 0.99). The mixture with a higher content of VMA showed an increased elongational yield stress, flow consistency, and shear yield stress.
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