Experimental investigations of non-equilibrium spontaneous condensation in transonic steam flow were carried out in nozzles and linear blade cascade. For the tests the geometry of the half arc nozzles were used. The linear cascade consists of the stator blades of the last stage low pressure steam turbine. The applied experimental test section is a part of small scale steam power station located at the Silesian University of Technology. The steam parameters at the test section inlet correspond to the real conditions in low pressure part of steam turbine. The applied linear cascade consists of four stator blades of the last LP stage, it means that the flow through three full blade-to-blade channels were investigated. The information about the flow-filed were acquired by means of static pressure measurements on the pressure and suction side of the one bladeto-blade channel and with the use of Schlieren technique. The static pressure measurements on the blades surfaces were synchronized with the measured total parameters at the inlet and also with the Schlieren pictures, with the frequency of 100Hz. The tests were performed for the wide range of the outlet Mach number (Ma=0.8-1.4). The capabilities of used measurement techniques were estimated for gaining insight into condensation process in steam flow. The experimental results were compared with numerical calculations carried out by means of an in-house CFD code.
The purpose of the ''International Wet Steam Modeling Project'' is to review the ability of computational methods to predict condensing steam flows. The results of numerous wet-steam methods are compared with each other and with experimental data for several nozzle test cases. The spread of computed results is quite noticeable and the present paper endeavours to explain some of the reasons for this. Generally, however, the results confirm that reasonable agreement with experiment is obtained by using classical homogeneous nucleation theory corrected for non-isothermal effects, combined with Young's droplet growth model. Some calibration of the latter is however required. The equation of state is also shown to have a significant impact on the location of the Wilson point, thus adding to the uncertainty surrounding the condensation theory. With respect to the validation of wet-steam models it is shown that some of the commonly used nozzle test cases have design deficiencies which are particularly apparent in the context of two-and three-dimensional computations. In particular, it is difficult to separate out condensation phenomena from boundary layer effects unless the nozzle geometry is carefully designed to provide near-one-dimensional flow.
This paper presents the experimental investigations of steam flow with condensation in the blading system of the low-pressure (LP) part of a 360 MW turbine. To this end, special probes were used, which provided flow visualization opportunities including localization of the front of condensation, determining distributions of pressure, temperature, velocity, and flow angle in the inter-row gaps, measurements of water droplet concentration and sizes. The measurements have proved that the condensation process in the LP turbine might be of heterogeneous nature, depending on the concentration of chemical impurities in steam. The measurement results constituted the basis for computational fluid dynamics (CFD) flow calculations, which were performed using the time-dependent 3D Reynolds averaged Navier–Stokes equations coupled with two-equation turbulence model (k-ω SST) and additional conservation equations for the liquid phase. The set of governing equations has been closed by a “local” real gas equation of state. The condensation phenomena were modeled on the basis of the classical nucleation theory. The heterogeneous condensation model on the insoluble and soluble impurities was implemented into presented CFD code. The system of governing equations was solved by means of a finite volume method on a multiblock structured grid. The obtained numerical results and experimental data were compared and discussed.
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