The circular economy provides a potential solution to the take–make–dispose model of resource use that currently characterizes the economy. Guidelines for the circular economy often consist of prioritized lists of measures to achieve resource efficiency. However, for the purpose of designing products, such general prioritizations of measures are less useful. Instead, the tool developed in this study is based on learnings from numerous life cycle assessments and provides design recommendations for the improved resource efficiency of products based on product characteristics. The tool includes measures over the whole lifecycle of different products that lead to improved resource efficiency. The tool also demonstrates how different product types, such as different varieties of durable and consumable products, can become more resource-efficient and when trade-offs occur over the lifecycle of a product. The tool was tested in a design case where its usefulness and usability were evaluated using a comparative life cycle assessment and a questionnaire. The evaluation shows the tool is informative and provides design suggestions that lead to improved resource efficiency. The tool is considered usable and could be implemented in design practice.
Consumable products have received less attention in the circular economy (CE), particularly in regard to the design of resource-efficient products. This literature review investigates the extent to which existing design guidelines for resource-efficient products are applicable to consumables. This analysis is divided into two parts. The first investigates the extent to which general product-design guidelines (i.e., applicable to both durables and consumables) are applicable to consumables. This analysis also scrutinizes the type of recommendations presented by the ecodesign and circular product design, to investigate the novel aspects of the CE in product design. The second analysis examines the type of design considerations the literature on product-type specific design guidelines recommends for specific consumables and whether such guidelines are transferable. The analysis of general guidelines showed that, although guidelines are intended to be general and applicable to many types of products, their applicability to consumable products is limited. Less than half of their recommendations can be applied to consumables. The analysis also identified several design considerations that are transferable between product-specific design guidelines. This paper shows the importance of the life-cycle perspective in product design, to maximize the opportunities to improve consumables.
With rising societal demands for a transition towards a circular economy and intensifying market competition, manufacturing companies are increasingly seeking alternative ways to design and develop their industrial offerings with reduced environmental impacts and increased value. A possible solution lies in designing environmentally benign product/service systems (PSSs), which often requires the redesign of existing offerings in industrial practice.This article presents a design navigator named lifecycle-oriented function deployment (LFD), which builds on the widely utilized life cycle assessment (LCA) and quality function deployment (QFD) to support the redesign of existing industrial offerings towards PSSs with reduced environmental impacts. LFD includes a novel procedure to derive environmental requirements using LCA and to prioritize them along with customer requirements. It introduces a list of generic service design characteristics to support service design. It also contains a QFD-based procedure to identify design parameters (characteristics and components for both products and services) that have a relatively strong influence on the prioritized requirements. Further, a novel way is proposed to capture specific product and service design characteristics that are feasible to integrate and potentially have a rather strong influence on the requirements when combined.LFD is subsequently applied in a case study to conceptually redesign an existing offering in a manufacturing company. The application is then assessed using an LCA and a semi-structured interview with the users of LFD. The LCA results indicate significant reductions in environmental impacts of the redesigned concepts, and the interview revealed benefits for the practitioners who used LFD.
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