Laser triangulation method is widely used in online precision measurement owing to its advantages of being fast, accurate, and dynamic, and having large-scale measurement capability. To improve the accuracy of laser triangulation, the scan depth, inclination angle, rotation angle, and deflection angle are defined. Then, a spatial pose error model and an experimental model for laser measurement error are established. Next, error analysis experiments are conducted, and the influence of spatial pose parameters on the error is analyzed. Further, error proofreading experiments on the surface characteristics of the measured workpiece, including the material, surface roughness, and color, are completed, and their influences on the error are analyzed. Based on the experimental data, an error correction model based on support vector regression is established. Measurement strategies are formulated considering multi-factor constraints such as optical path interference, mechanical interference, scan depth of field, measurement angle, and measurement path. The tooth profile of a cycloid gear is taken as the measurement object, then the measurement path planning is performed, and the error correction model is used to correct the measured data. The accuracy of the results agrees well with the result of a fully automatic computer numerical control (CNC)-controlled P 65 precision measuring center.
The air-gap eccentricity will produce unbalanced magnetic pull and cause vibrations and noises in a motor. In this study, the dynamic behavior of a synchronous motorized spindle with inclined eccentricity is investigated. A semi-analytical method is proposed to model the unbalanced magnetic pull and the electromagnetic torque of a rotor with inclined eccentricity, and the semi-analytical method is verified by the finite element method. The dynamic model of a spindle-bearing system is built by taking the centrifugal force and gyroscopic effects into account. Then, the vibration response of dynamic displacement eccentricity, inclined eccentricity including displacement eccentricity and angle eccentricity, rotating speed, and unbalanced mass eccentricity in both time domain and frequency domain are simulated and analyzed. The results show that the eccentricities can lead to fluctuations in amplitudes of the dynamic displacement response and the angle response. The frequency components of the dynamic responses are the combination of rotating frequency, VC frequency, and power frequency. It is indicated that the coupling interactions of bearing forces, unbalanced mass force, and unbalanced magnetic pull have an obvious effect on the spindle-bearing system.
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