The positionless brushless DC motor has the advantages of simple structure, good speed performance and high efficiency. It has become the best choice for horizontal well tractor. This paper introduces a set of brushless DC motor control system, gives the hardware structure of the system and brushless DC motor without Hall sensor control flow chart and the host computer communication interface protocol which solves the problem of phase lag in the case of high speed motor. Aiming at the problem that the parameters of the motor can not be monitored, the host computer monitoring program based on c# can be designed to monitor the parameters of the motor in real time. The experimental results show that the control system can make the motor run smoothly at different speeds, and can monitor the parameters of the motor in real time, suitable for the horizontal well logging and so on the motor control system requires relatively high industrial environment.
The actual working environment temperature of the horizontal well tractor is too high, which leads to position sensor of general brushless DC motor (BLDCM) cannot work normally. Therefore, the position sensorless drive system is designed to overcome the problems caused by the position sensor in the actual working conditions. The principle of sensorless BLDCM work is introduced in detail, And drive system of Sensorless BLDCM was established by using simulation software. The use of three stage start make motor smoothly start, the motor speed detection based on model reference adaptive control (MRAC), ensures accurate commutation. Finally, the hardware and software design of the BLDCM system based on digital signal controller (DSC) is introduced and tested. The experimental results show that the drive system can start the BLDCM smoothly in the high temperature environment, and can quickly track the given speed, which meet the actual work demand of the horizontal well tractor.
Nowadays, horizontal well technology is being applied to the development of oilfield production capacity more and more. The horizontal well tractor can effectively solve the problem that the instrument can not get to the target layer by gravity. However, in actual conditions, Brushless DC motor (BLDCM) there is a large torque ripple problem, resulting in motor running is not smooth, vibration and noise is too large, can not meet the demand. Therefore, propose horizontal well tractor PMSM sine wave drive technology. The paper discusses the mathematical model of permanent magnet synchronous motor, analyzes the working principle of space vector pulse width modulation (SVPWM) technology, and establishes a speed and current double closed-loop space vector control system of the permanent magnet synchronous motor by using PSIM simulation software. Simulation results verify the robustness of the control system, and the torque ripple of the motor is small, in line with the working conditions of horizontal well tractor.
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