A monolithic glass-ceramic lined steel elbow with 900-bend angle was fabricated using a self-propagating high-temperature synthesis gravitational-thermite process (SHS G-T process). The manufacture principle and some technologies were introduced. Experiment results showed that the inner surface of the composite elbow was smooth and there were no visible cracks and pores in it. The coating layer was symmetry and was of ~ 2.5 mm thick. It consisted of two zones (glass-like zone, columnar zone) and that there existed three phases (Al2O3, glass and Fe particles) in both of the two zones. However, the Al2O3 grains were different evidently in the two zones. XRD results showed that there was no hercynite phase in the coating layer.
Currently, the ceramic inner container draws great attention in the field of induction heating pot. Based on the traditional roll-forming process for ceramic pot, a new kind process was proposed to fabricate ceramic inner container and synchronously embed stainless steel plate by one-step high temperature sintering. The key technology for this process is to avoid the oxidation of SUS430 stainless steel plate during the high temperature sintering for a longtime by coating a glass-ceramic layer. In this research, the glass-ceramic coating with excellent high temperature oxidation resistance was optimized. The influences of ZrO2 content in the coating slurry on the high temperature oxidation resistance and thermal shock resistance of SUS430 stainless steel plate with glass-ceramic coating were studied. Meanwhile, the coatings were characterized by Scanning Electron Microscopy, X-ray Diffraction and Thermal Expansion Analysis. The experimental results showed that the glass-ceramic coating was smooth and had excellent thermal shock resistance when the addition of ZrO2 reached 15wt%. The mass gain of the SUS430 stainless steel plate with glass-ceramic coating was only 0.453% after sintering at 1300°C for 10h in air atmosphere, which was less one percent than that of SUS430 stainless steel plate under the same sintering condition.
In some industrial application, thermal property of resin plays an important role as same as strength. Many attempts have been made to enhance the thermal conductivity of resin matrix composite. In this paper, the copper fibers were introduced to the polyimide-based composite. The experimental results showed that the thermal conductivity of polyimide-based composite with 15% Cu fibers was as high as 8.62W/mK which is more than three times that with Cu powders. The PI-Cu composites with copper fiber had a much lower wear loss than that with copper powder. The forming of three-dimensional network by Cu fibers makes it possible that the heat can conduct by electrons in the resin-based composite with Cu fibers.
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