The challenge of sustainably producing goods and services for healthy living on a healthy planet requires simultaneous consideration of economic, societal, and environmental dimensions in manufacturing. Enabling technology for data driven manufacturing paradigms like Smart Manufacturing (a.k.a. Industry 4.0) serve as the technological backbone from which sustainable approaches to manufacturing can be implemented. Unfortunately, these technologies are typically associated with broader and deeper factory automation that is often too expensive and complex for the small and medium sized manufacturers (SMMs) that comprise the majority of manufacturing business in the USA and for whom their most valuable asset are the people whose jobs automation while replace. This paper describes an edge intelligent platform to integrate internet-of-things technologies with computing hardware, software, computational workflows for machine learning, and data ingestion, enabling SMMs to transition into smart manufacturing paradigms by leveraging the intelligence of their people. The platform leverages consumer grade electronics and sensors (affordable and portable), customized software with open source software packages (accessible), and existing communication network infrastructures (scalable). The software systems are implemented via Kubernetes orchestration of Docker containerization to ensure scalability and programmability. The platform is adaptive via computational workflow engines that produce information from data by processing with low-cost edge computing devices while efficiently accessing resources of cloud servers as needed. The proposed edge platform connects workers to technological resources that provide computational intelligence (i.e., silicon-based sensing and computation for data collection and contextualization) to enable decision making at the edge of advanced manufacturing.
Membrane fouling and acidic environment instability are inevitable problems restricting the widespread application of membranes in wastewater treatment. Herein, we report a polyelectrolyte hydrogel membrane with high acid resistance and antifouling properties synthesized by phase inversion of Kevlar nanofibers solution. The hydrogel membrane, compared to the commercial PVDF membrane, has a higher rejection of Congo Red, Direct Red 23, and Direct Red 80 solutions, and excellent antifouling performance when filtering bovine serum protein or humic acid solution. The high antifouling performance is attributed to a large number of hydrophilic groups in the structure of the hydrogel, which can induce the formation of a protective layer of hydration, thus reducing the pollutants adsorbed on the surface. Besides, the acid resistance ability of the Kevlar membrane was verified by a phosphoric acid (pH = 0) immersion experiment. Due to the superior performance of this membrane and the onestep preparation process, the developed Kevlar membrane has great potential applications for wastewater treatment.
With the rapid concurrent advance of artificial intelligence (AI) and Internet of Things (IoT) technology, manufacturing environments are being upgraded or equipped with a smart and connected infrastructure that empowers workers and supervisors to optimize manufacturing workflow and processes for improved energy efficiency, equipment reliability, quality, safety, and productivity. This challenges capital cost and complexity for many small and medium-sized manufacturers (SMMs) who heavily rely on people to supervise manufacturing processes and facilities. This research aims to create an affordable, scalable, accessible, and portable (ASAP) solution to automate the supervision of manufacturing processes. The proposed approach seeks to reduce the cost and complexity of smart manufacturing deployment for SMMs through the deployment of consumer-grade electronics and a novel AI development methodology. The proposed system, AI-assisted Machine Supervision (AIMS), provides SMMs with two major subsystems: direct machine monitoring (DMM) and human-machine interaction monitoring (HIM). The AIMS system was evaluated and validated with a case study in 3D printing through the affordable AI accelerator solution of the vision processing unit (VPU).
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