Double squirrel cage rotor design is employed in induction motor applications that require high starting torque and high efficiency operation. The outer cage of double cage rotors is vulnerable to fatigue failure since it must withstand the large thermal/mechanical stresses experienced during a loaded startup due to the high starting current and long acceleration time. However, there are only a few publications that investigate broken bar detection for double cage induction motors. In this paper, the detectability of broken outer cage bars in double cage motors for the most commonly used rotor bar test methods is evaluated. A finite element and experimental study show that the sensitivity of on-line MCSA is significantly decreased, whereas that of off-line standstill tests is not influenced for broken outer cage bars. This suggests that one should be aware of the insensitivity of MCSA for double cage rotors, and there is a need for development of new on-line monitoring methods.
Electrowetting on dielectric (EWOD) is useful in manipulating droplets for digital (droplet-based) microfluidics, but its high driving voltage over several tens of volts has been a barrier to overcome. This article presents the characteristics of EWOD device with aluminum oxide (Al 2 O 3 , e r & 10) deposited by atomic layer deposition (ALD), for the first time as the high-k dielectric for lowering the EWOD driving voltage substantially. The EWOD device of the single-plate configuration was fabricated by several steps for the control electrode array of 1 mm 9 1 mm squares with 50 lm space, the dielectric layer of 1,270 Å thick ALD Al 2 O 3 , the reference electrode of 20 lm wide line electrode, and the hydrophobic surface treatment by Teflon-AF coating, respectively. We observed the movement of a 2 ll water droplet in an air environment, applying a voltage between one of the control electrodes and the reference electrode in contact with the droplet. The droplet velocity exponentially depending on the applied voltage below 15 V was obtained. The measured threshold voltage to move the droplet was as low as 3 V which is the lowest voltage reported so far in the EWOD researches. This result opens a possibility of manipulating droplets, without any surfactant or oil treatment, at only a few volts by EWOD using ALD Al 2 O 3 as the dielectric.
The field of complex microfluidic channels is rapidly expanding toward channels with variable cross-sections (i.e., beyond simple rounded channels with a constant diameter), as well as channels whose trajectory can be outside of a single plane. This paper introduces the use of three-dimensional (3D) printed soluble wax as cast molds for rapid fabrication of truly arbitrary microfluidic polydimethylsiloxane (PDMS) channels that are not achieved through typical soft lithography. The molds are printed directly from computer-aided design files, followed by simple dissolution using a solvent after molding PDMS, making rapid prototyping of microfluidic devices possible in hours. As part of the fabrication method, the solubility of several build materials in solvents and their effect on PDMS were investigated to remove the 3D-printed molds from inside the replicated PDMS microfluidic channels without damage. Technology limits, including surface roughness and resolution by comparing the designed channels with fabricated cylindrical channels with various diameters, are also characterized. We reproduced a 3D image of an actual human cerebral artery as cerebral artery-shaped PDMS channels with a diameter of 240 m to prove the developed fabrication technique. It was confirmed that the fabricated vascular channels were free from any leakage by observing the fluorescence fluid fill.
A liquid lens based on the electrowetting phenomenon was designed to be cylindrical to minimize dead area. The lens was fabricated with microelectromechanical-system (MEMS) technology using silicon thin film and wafer bonding processes. A multiple dielectric layer comprising Teflon, silicon nitride, and thermal oxide was formed on the cylinder wall. With a change of 11 V rms in the applied bias, the lens module, including the fabricated liquid lens, showed a focal length change of approximately 166 mm. A capsule endoscope was assembled, including the lens module, and was successfully used to take images of a pig colon at various focal lengths.
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