The rollover tendency of upland farm machinery needs to be carefully considered because upland crop fields are typically irregular, and accidents frequently result in injuries and even death to the operators. In this study, the rollover characteristics of an underdeveloped 12 kW automatic onion transplanter were determined theoretically and evaluated through simulation and validation tests considering the mounting position of the transplanting unit and load conditions. The center of gravity (CG) coordinates for different mass distributions, and static and dynamic rollover angles were calculated theoretically. Simulation and validation tests were conducted to assess the static rollover angle under different mounting positions of the transplanting unit and load conditions of the onion transplanter. The dynamic rollover tendency was evaluated by operating the onion transplanter on different surfaces and at different speeds. According to the physical properties and mass of the onion transplanter, the theoretical rollover angle was 34.5°, and the coordinates of the CG gradually moved back to the rear wheel axle after attaching the transplanting part and under upward riding conditions. The average simulated rollover angle was 43.9°. A turning difference of 4.5° was observed between the right and left sides, where a 3° angle difference occurred due to the load variation. During the dynamic stability test, angle variations of 2~4° and 3~6° were recorded for both high and low driving speeds in the vehicle platform and transplanting unit, respectively. The overturning angles also satisfied the ISO standard. This study provides helpful information for ensuring the safety of upland crop machinery operating under rough and sloped field conditions.
Vibration assessment of upland crop machinery under development is essential because high vibrational exposures affect machine efficiency, service life of components, degradation of the working environment, and cause health risks to the operator. It is intensively assessed for automobiles as well as large off-road agricultural vehicles (i.e., tractors). However, it is mostly overlooked in the case of the small or medium riding-type upland utility vehicles. Therefore, the vibration exposures of a 12-kilowatt self-propelled riding-type automatic onion transplanter were measured and evaluated to assess the performance of onion transplantation and the operator’s comfort in this study. Different types of driving surfaces, operating statuses (static and driving), and load conditions were considered to analyze the vibration exposure. The precision of transplantations was evaluated while operating the transplanter on the soil surface with different driving speeds and load conditions. Tri-axial accelerometers and a LabVIEW-coded program were used for data acquisition. The vibrational exposures were evaluated based on ISO standards, and power spectral density (PSD) was estimated to assess the major frequencies. According to the statistical analysis, the daily exposure value (A(8)) and the vibration dose value (VDV) varied from 10 to 15 ms−2 and 20 to 31 ms−1.75, respectively, which exceeded the ISO 2631-1 standards (i.e., A(8): 1.15 ms−2 and VDV: 21 ms−1.75). The calculated health risk factor (RA) was moderate. Moreover, a high weighted acceleration (around 8 ms−2) was observed on the seedling conveyor belt, which might result in missing seedlings during transplanting. The vibration exposures of the developed onion transplanter need to be minimized following the ISO standards, and vibration reduction would also improve the market competitiveness.
The purpose of this study was to develop a kinematic model of a gear-driven rotary planting mechanism for a self-propelled onion transplanter. The kinematic model was simulated using a commercial mechanical design and a simulation software package, and was validated through an on-site performance test. Torque and acceleration sensors were installed with an input power shaft and hopper jaws, respectively. Through kinematic analysis and simulation, the appropriate length combinations for primary, connecting, and planting arm were determined as 90, 70, and 190 mm, respectively. The diameters of the driver, driven, and idler gears in the primary arm were 56, 48, and 28 mm, respectively. For the secondary link, the diameters of the driver, idler, and driven gears were 28, 28, and 56 mm, respectively. The length of the planting hopper was selected as 190 mm and remained constant during the kinematic analysis. The maximum magnitude of the velocity and acceleration of the planting mechanism were determined as 1032 mm/s and 6501 mm/s2, respectively. The power consumption was measured as 35.4 W at 60 rpm. The single- and double-unit assembly of the studied rotary planting mechanism can transplant 60 and 120 seedlings/min, respectively.
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