A plasma technology has been developed for the production of chipboard with vitreous protective decorative coatings. To prevent high temperatures of the plasma jet from being applied to the front surface of the chipboard, an intermediate layer was applied, which included a mixture of sodium liquid glass with colored glass powders based on profiled and sheet cullet. The technology of a two-stage deposition of an intermediate layer before plasma spraying of the main vitreous coating has been developed. The technology provides for the preliminary front surface preparation and the liquid glass application on a wood chipboard, the intermediate layer application and subsequent drying at 95 °C. The adhesion strength of the intermediate layer with the matrix was 1.6–1.8 MPa. The optimal technological parameters of plasma-chemical modification of a protective decorative coating based on fine powders of sheet and profiled glasses have been established: the power of an electric arc plasma installation operation is 8 kW, the flow rate of argon plasma gas - 2.0 m3 /hour. It is shown that the water resistance of protective decorative coatings based on profiled and sheet glass is III hydrolytic class. Vitreous coatings had high reliability and durability, in particular, acid resistance, alkali resistance and microhardness. Due to the electric arc plasma installations use for plasma-chemical modification of protective decorative coatings based on profiled and sheet glass cullet, the technology is resource and energy efficient, and is also recommended for introduction both in furniture industry and in the construction industry.
An effective energy-saving technology for producing composite glass-crystal facing materials based on fractionated cullet of sheet and container glasses, cullet of porcelain and sodium liquid glass has been developed. The use of fine porcelain powder in the composition of composite glass-crystal facing materials in an amount of up to 10 wt is justified. % and liquid sodium glass up to 5 wt. %. It is shown that the optimal fractional composition of granulated mixed cullet is 35 wt. % fraction 0.63-0.80 mm; 35 wt. % - fractions of 0.80-1.25 mm and 30 wt. % fraction of 1.25-3.15 mm. Polytherms of viscosity of colorless, green and brown container glasses, as well as sheet glass, are calculated. The possibility of using mixed cullet for obtaining composite glass-crystal facing materials is on the basis of obtained dependencies. The chemical composition of sheet and container glasses and porcelain is studied using x-ray fluorescence analysis. Optimal charge compositions have been developed to obtain glass-crystal materials with compressive strength up to 79 MPa. The technology of obtaining composite glass-ceramic facing material includes the following technological operations: milling of glass breakage; grinding cullet of porcelain; drying of sodium liquid glass; the screening of crushed cullet on fractions; the grind of crushed cullet of China; grinding the dried sodium silicate glass; weighing the components in accordance with the developed formulations, the averaging of the graded cullet with fine porcelain; averaging the mixture of finely ground dried sodium silicate glass; stacking the mixture in a metal mold; compaction of the mixture in metal molds; heat treatment in a muffle furnace (sintering); extraction of facing tiles from molds; trimming the edges of the tiles with a diamond saw; quality control of finished products.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.