Over the last decade, primary water stress corrosion cracking (PWSCC) has been frequently found in pressurized water reactor (PWR) applications. Especially, PWSCC has occurred in long-term operated PWRs. As this phenomenon leads to serious accidents, we must be beforehand with the anticipated problems. A typical PWR consists of J-groove welded components such as reactor pressure vessel closure head and nozzles. Reactor pressure vessel closure head is made of SA508 and it is covered by cladding. Alloy 600 is used for nozzles. And J-groove weld is conducted with alloy 82/182. Different material properties of these metals lead to residual stress and PWSCC consequentially. In this study, J-groove weld residual stress was investigated by a three-dimensional finite element analysis with an actual asymmetric J-groove weld model and process of construction. Also crack growth rate of PWSCC was evaluated from cracks applied on the penetration nozzles. Based on these two values, one cannot only improve the structural integrity of PWR, but also explain PWSCC behavior such that high residual stress at the J-groove weld area causes crack initiation and propagation through the surface of nozzles. In addition, crack behavior was predicted at the various points around the nozzle.
Primary water stress corrosion cracking incidents have been reported in nuclear reactors over the past several decades. Garud et al developed an empirical equation to express primary water stress corrosion cracking (PWSCC) initiation time by using experimental data. This strain rate damage model has been used in multiple simulation studies. Some of these studies used the extended finite element method (XFEM) to simulate the PWSCC propagation in Alloy 600. However, several studies showed that the accuracy of XFEM depends on the mesh quality. Different mesh qualities can change the heat flux of a welding procedure, leading to different weld residual stresses. We performed a parametric study on PWSCC initiation and propagation of a control rod driving mechanism by using different mesh qualities.The major variables explored here are number of elements per bead, number of circumferential elements, and number of weld beads. Finally, an XFEM-based representative model was suggested for PWSCC initiation and propagation simulation.
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