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In this study, synergy between graphene platelets (GnPs) and carbon nanotubes (CNTs) in improving lap shear strength and electrical conductivity of epoxy composite adhesives is demonstrated. Adding two-dimensional GnPs with one-dimensional CNTs into epoxy matrix helped to form global three-dimensional network of both GnPs and CNTs, which provide large contact surface area between the fillers and the matrix. This has been evidenced by comparing the mechanical properties and electrical conductivity of epoxy/GnP, epoxy/CNT, and epoxy/GnP-CNT composites. Scanning electron microscopic images of lap shear fracture surfaces of the composite adhesives showed that GnP-CNT hybrid nanofillers demonstrated better interaction to the epoxy matrix than individual GnP and CNT. The lap shear strength of epoxy/GnP-CNT composite adhesive was 89% higher than that of the neat epoxy adhesive, compared with only 44 and 30% increase in the case of epoxy/GnP and epoxy/CNT composite adhesives, respectively. Electrical percolation threshold of epoxy/GnP-CNT composite adhesive is recorded at 0.41 vol %, which is lower than epoxy/GnP composite adhesive (0.58 vol %) and epoxy/CNT composite adhesive (0.53 vol %), respectively.

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This study develops a facile approach to fabricate adhesives consists of epoxy and cost-effective graphene platelets (GnPs). Morphology, mechanical properties, electrical and thermal conductivity, and adhesive toughness of epoxy/GnP nanocomposite were investigated. Significant improvements in mechanical properties of epoxy/GnP nanocomposites were achieved at low GnP loading of merely 0.5 vol%; for example, Young's modulus, fracture toughness (K 1C) and energy release rate (G 1C) increased by 71%, 133% and 190%, respectively compared to neat epoxy. Percolation threshold of electrical conductivity is recorded at 0.58 vol% and thermal conductivity of 2.13 W m À1 K À1 at 6 vol% showing 4 folds enhancements. The lap shear strength of epoxy/ GnP nanocomposite adhesive improved from 10.7 MPa for neat epoxy to 13.57 MPa at 0.375 vol% GnPs. The concluded results are superior to other composites or adhesives at similar fractions of fillers such as single-walled carbon nanotubes, multi-walled carbon nanotubes or graphene oxide. The study promises that GnPs are ideal candidate to achieve multifunctional epoxy adhesives.

Flexible strain sensors based on epoxy/graphene composite film with long molecular weight curing agents have critical roles in the development of advanced polymer composite films that combine mechanical robustness with functional properties such as electrical conductivity for many applications. In this experiment, flexible epoxy/GnP composite film is obtained by using flexible curing agent J2000. A percolation threshold of electrical conductivity was observed at merely 0.97 vol% GnPs, and the composite electrical conductivity increased to 10 −6 S/cm at 5.0 vol %. The composite films were mechanically strong enough to be used as a flexible strain sensor. Our sensor can clearly detect the stretching of the forearm skin caused by a fist pulse and back of hand movement and achieve an enhancement of the resistance signal of up to 50%. When the GnPs content reaches 5%, Young's modulus and tensile strength increase to 21 MPa and 1.3 MPa, respectively.