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Application of advanced pyrolysis processes to agricultural waste for liquid production is gaining great attention, especially when it is applied to an economic crop like tobacco. In this work, tobacco residues were pyrolyzed in an ablative reactor under vacuum. The maximum bio-oil yield of 55% w/w was obtained at 600°C with a particle size of 10 mm at a blade rotation speed of 10 rpm. The physical properties of the products showed that the oil produced was of high quality with high carbon, hydrogen, and calorific value. Two-dimensional gas chromatography/time-of-flight mass spectrometric analysis results indicated that the oils were complex mixtures of alkanes, benzene derivative groups, and nitrogen-containing compounds. In addition, 13C NMR results confirmed that long aliphatic chain alkanes were evident. The alkanes were likely converted from furans that were decomposed from hemicelluloses. Ablative pyrolysis under vacuum proved to be a promising option for generating useful amount of bio-oils from tobacco residues.

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Graphic abstract Fossil fuels are the primary energy source of almost all societies and economies, but it is finite and scarce. The use of non-renewable fossil fuels threatens earth’s environment. At the same time, waste from agricultural and industrial activities is increasing. Most of this waste is discarded or poorly managed, causing many other environmental issues. Converting waste to energy is a promising route to address these challenges. We investigated the hydrothermal liquefaction (HTL) of high moisture content, tobacco-processing waste in a multiple batch thermal reactor to produce biocrude oil. The effects of operating conditions were studied and optimized for maximum liquid biocrude oil yield. HTL operating conditions considered were temperatures from 280 to 340 °C and residence times from 15 to 45 min for a fixed ratio of biomass to deionized water of 1:3. The reaction temperature was found to affect the yields and distribution of products significantly. The maximum yield of the liquid biocrude oil obtained was more than 52% w/w at 310 °C and 15 min. Under these conditions, almost 90% of the energy was recovered in biocrude oil and solid products. The liquid fraction was mainly composed of phenols, ketones, and nitrogenous compounds. This study provides a potential framework for eco-technologies for biomass waste-to-energy conversion with respect to converting tobacco processing residues to liquid biofuels and biochemicals.