Reinforced concrete structures are often damaged by corrosion, which affects the interaction between reinforcement bars and concrete. Earlier studies mostly applied artificial corrosion to test the bond between deformed bars and concrete. However, there is a lack of knowledge on the effects of natural corrosion on plain bars. In this paper, 20 beams with naturally corroded plain bars and varying amount of damage were taken from an 80-year-old bridge and tested in three-point bending. All but three of the specimens anchored the yield force of the bars after the opening of one or two major bending cracks. At large deflections, the load-carrying mechanism changed from beam to arch action. Eventually, end-slip of the reinforcement bars was observed. The bars were extracted, cleaned, three-dimensionally scanned, and tested in tension. The average bond strength in the unyielded zone was found to be equal to 7.39 MPa, with a standard deviation of 3.33 MPa. The casting position was identified as an important factor: when uncorroded, bottom-cast bars had a higher bond strength than that of top-cast bars. However, they were more prone to splitting cracks and, consequently, loss of bond strength for small corrosion levels. Topcast bars had increasing bond strength with increasing corrosion levels, owing to the absence of external cracks. These differences were likely related to a denser concrete surrounding the bottom-cast bars. The remaining bond capacity in the yielded zones was evaluated to be approximately 1.0 MPa.
In the past, reinforced concrete structures were built utilising plain reinforcement bars. Currently, this construction method is seldom considered by codes and research; however, many heritage structures are still standing and in need of proper assessment. In particular, there is a lack of knowledge on the effect of corrosion on the bond between concrete and plain reinforcement bars. To address this gap, pullout tests were performed on reinforced concrete specimens sourced from a decommissioned bridge originally constructed in 1935. The specimens were naturally corroded, as the use of accelerated corrosion techniques in structural tests is still debated.A total of 156 pullout tests were conducted on specimens with varying thicknesses. The pullout force, active and passive slip, and corrosion levels were measured. The effect of corrosion on the bond strength, and the amount of visible damage owing to the presence of corrosion products, were influenced by the casting position of the reinforcing bars. The presence of stirrups influenced the postpeak behaviour, increased the residual bond strength, and helped maintain the bond strength in the presence of cracks and spalling damage. Additionally, current code provisions were found to provide conservative values for the peak bond stress of plain reinforcing bars.
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