Tool vibration and surface roughness are two important parameters which affect the quality of the component and tool life which indirectly affect the component cost. In this paper, the effect of cutting parameters on tool vibration, and surface roughness has been investigated during end milling of EN-31 tool steel. Response surface methodology (RSM) has been used to develop mathematical model for predicting surface finish, tool vibration and tool wear with different combinations of cutting parameters. The experimental results show that feed rate is the most dominating parameter affecting surface finish, whereas cutting speed is the major factor effecting tool vibration. The results of mathematical model are in agreement with experimental investigations done to validate the mathematical model.
PurposeThe Indian marble and stone industry has got the potential to contribute well to the development of the emerging economy. However, unlike the other Indian industries, stone and marble industries are highly underrated sectors, which may become a critical factor for development. This paper analyses the sustainability factors in supply chain management practices.Design/methodology/approachA literature review is used to identify the barriers and drivers in sustainable supply chain management practices. Interpretive structural modeling has been used to obtain a hierarchy of barriers and drivers along with driving power and dependence power analysis. Further, MICMAC analysis is used for segregating the barriers and drivers in terms of their impact on sustainability.FindingsThe findings of the work of this research are that the attention of society, government, and commercial banks should be more toward the unorganized condition of stone and marble sector. There should be an increase in the commitment of stakeholders to reduce pollution and install safety, by enforcing more relevant laws and regulations and creating the importance of environmental awareness.Originality/valueThe main contribution of this research is to identify the barriers and drivers of sustainable supply chain management in a stone and marble industry. The paper proposes a sound mathematical model to prioritize the critical factors for responsible production and consumption of resources from sustainability perspectives of stone industry.
Accelerometers, used as vibration pickups in machine health monitoring systems, need physical connection to the machine tool through cables, complicating physical systems. A non-contact laser based vibration sensor has been developed and used for bearing health monitoring in this article. The vibration data have been acquired under speed and load variation. Hilbert transform (HT) has been applied for denoising the vibration signal. An extraction of condition monitoring indicators from both raw and envelope signals has been made, and the dimensionality of these extracted indicators was deducted with principal component analysis (PCA). Sequential floating forward selection (SFFS) method has been implemented for ranking the selected indicators in order of significance for reduction in the input vector size and for finalizing the most optimal indicator set. Finally, the selected indicators are passed to k-nearest neighbor (kNN) and weighted kNN (WkNN) for diagnosing the bearing defects. The comparative analysis of the effectiveness of kNN and WkNN has been executed. It is evident from the experimental results that the vibration signals obtained from developed non-contact sensor compare adequately with the accelerometer data obtained under similar conditions. The performance of WkNN has been found to be slower compared to kNN. The proposed fault detection methodology compares very well with the other reported methods in the literature. The non-contact fault detection methodology has an enormous potential for automatic recognition of defects in the machine, which can provide early signals to avoid catastrophic failure and unplanned equipment shutdowns.
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