Fe–Cr–Mo–(Y,Ln)–C–B bulk metallic glasses (Ln are lanthanides) with maximum diameter thicknesses reaching 12 mm have been obtained by casting. The high glass formability is attained despite a low reduced glass transition temperature of 0.58. The inclusion of Y/Ln is motivated by the idea that elements with large atomic sizes can destabilize the competing crystalline phase, enabling the amorphous phase to be formed. It is found that the role of Y/Ln as a fluxing agent is relatively small in terms of glass formability enhancement. The obtained bulk metallic glasses are non-ferromagnetic and exhibit high elastic moduli of approximately 180–200 GPa and microhardness of approximately 13 GPa.

Half-Heuslers would be important thermoelectric materials due to their high temperature stability and abundance if their dimensionless thermoelectric figure of merit (ZT) could be made high enough. The highest peak ZT of a p-type half-Heusler has been so far reported about 0.5 due to the high thermal conductivity. Through a nanocomposite approach using ball milling and hot pressing, we have achieved a peak ZT of 0.8 at 700 °C, which is about 60% higher than the best reported 0.5 and might be good enough for consideration for waste heat recovery in car exhaust systems. The improvement comes from a simultaneous increase in Seebeck coefficient and a significant decrease in thermal conductivity due to nanostructures. The samples were made by first forming alloyed ingots using arc melting and then creating nanopowders by ball milling the ingots and finally obtaining dense bulk by hot pressing. Further improvement in ZT is expected when average grain sizes are made smaller than 100 nm.

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The synthesis and properties of a class of metallic glasses containing up to 90 atomic percent aluminum are reported. The unusual formability of the glasses and their structural features are pointed out. Mechanical properties including tensile fracture strength and Young's modulus are reported along with crystallization temperatures. The unusually high strengths of the aluminum glasses can be of significant importance in obtaining high-strength low-density materials.

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