Metal oxide semiconductor gas sensors are utilised in a variety of different roles and industries. They are relatively inexpensive compared to other sensing technologies, robust, lightweight, long lasting and benefit from high material sensitivity and quick response times. They have been used extensively to measure and monitor trace amounts of environmentally important gases such as carbon monoxide and nitrogen dioxide. In this review the nature of the gas response and how it is fundamentally linked to surface structure is explored. Synthetic routes to metal oxide semiconductor gas sensors are also discussed and related to their affect on surface structure. An overview of important contributions and recent advances are discussed for the use of metal oxide semiconductor sensors for the detection of a variety of gases—CO, NOx, NH3 and the particularly challenging case of CO2. Finally a description of recent advances in work completed at University College London is presented including the use of selective zeolites layers, new perovskite type materials and an innovative chemical vapour deposition approach to film deposition.
A rapid, clean, and continuous hydrothermal route to the synthesis of ca. 14 nm indium oxide (In(2)O(3)) nanoparticles using a superheated water flow at 400 °C and 24.1 MPa as a crystallizing medium and reagent is described. Powder X-ray diffraction (XRD) of the particles revealed that they were highly crystalline despite their very short time under hydrothermal flow conditions. Gas sensing substrates were prepared from an In(2)O(3) suspension via drop-coating, and their gas sensing properties were tested for response to butane, ethanol, CO, ammonia, and NO(2) gases. The sensors showed excellent selectivity toward ethanol, giving a response of 18-20 ppm.
Thin films of vanadium oxides were deposited on glass by aerosol-assisted (AA) CVD from vanadium(III) acetylacetonate and vanadyl(IV) acetylacetonate. The vanadium precursor, solvent, and carrier gas flow rate determined the phase of vanadium oxide formed (V 2 O 3 , VO 2 , or V 2 O 5 ). Films were characterized using various analytical techniques. VO 2 films were analyzed at various temperatures to study their thermochromic behavior. The V 2 O 3 reflectance-transmission plots showed a cross-over (ideal behavior for a solar-control mirror).
Continuous hydrothermal flow synthesis of crystalline ZnO nanorods and prisms is reported via a new pilot-scale continuous hydrothermal reactor (at nominal production rates of up to 1.2 g/h). Different size and shape particles of ZnO (wurtsite structure) were obtained via altering reaction conditions such as the concentration of either additive H2O2 or metal salt. Selected ZnO samples (used as prepared) were evaluated as solid oxide gas sensors, showing excellent sensitivity toward NO2 gas. It was found that both the working temperature and gas concentration significantly affected the NO2 gas response at concentrations as low as 1 ppm.
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