One sentence summary:We describe a general liquid-phase method to exfoliate layered compounds to give monoand few-layer flakes in large quantities. TMDs consist of hexagonal layers of metal atoms, M, sandwiched between two layers of chalcogen atoms, X, with stoichiometry MX 2 . While the bonding within these tri-layer sheets is covalent, adjacent sheets stack via van der Waals interactions to form a 3D crystal. TMDs occur in more than 40 different types (2, 3) depending on the combination of chalcogen (S, Se or Te) and transition metal(3). Depending on the co-ordination and oxidation state of the metal atoms, TMDs can be metallic, semi-metallic or semiconducting(2, 3), e.g. WS 2 is a semiconductor while NbSe 2 is a metal(3). In addition, superconductivity(4) and charge density wave effects(5) have been observed in some TMDs. This versatility makes them potentially useful in many areas of electronics.However, like graphene(6), layered materials must be exfoliated to fulfil their full potential. For example, films of exfoliated Bi 2 Te 3 should display enhanced thermoelectric efficiency by suppression of thermal conductivity(7). Exfoliation of 2D topological insulators such as Bi 2 Te 3 and Bi 2 Se 3 would reduce residual bulk conductance, 4 highlighting surface effects. In addition, we can expect changes in electronic properties as the number of layers is reduced e.g. the indirect bandgap of bulk MoS 2 becomes direct in few-layer flakes(8). Although exfoliation can be achieved mechanically on a small scale(9, 10), liquid phase exfoliation methods are required for many applications(11).Critically, a simple liquid exfoliation method would allow the formation of novel hybrid and composite materials. While TMDs can be chemically exfoliated in liquids(12-14), this method is time consuming, extremely sensitive to the environment and incompatible with most solvents.We demonstrate exfoliation of bulk TMD crystals in common solvents to give mono-and few layer nano-sheets. This method is insensitive to air and water and can potentially be scaled up to give large quantities of exfoliated material. In addition, we show that this procedure allows the formation of hybrid films with enhanced properties.We initially sonicated commercial MoS 2 , WS 2 and BN (15, 16) powders in a number of solvents with varying surface tensions. The resultant dispersions were centrifuged and the supernatant decanted (Section S3). Optical absorption spectroscopy showed that the amount of material retained (characterised by / A l C α = , where A/l is the absorbance per length, α is the extinction coefficient and C is the concentration) was maximised for solvents with surface tension close to 40 mJ/m 2 (17, 18) ( Fig. 1A-C). Detailed analysis, within the framework of Hansen solubility parameter theory(19), shows successful solvents to be those with dispersive, polar and H-bonding components of the cohesive energy density within certain well-defined ranges (Section S4, Figs. S2-S3). This can be interpreted to mean that successful solvents are those w...
We have demonstrated a method to disperse and exfoliate graphite to give graphene suspended in water-surfactant solutions. Optical characterisation of these suspensions allowed the partial optimisation of the dispersion process. Transmission electron microscopy showed the dispersed phase to consist of small graphitic flakes. More than 40% of these flakes had <5 layers with ~3% of flakes consisting of monolayers. These flakes are stabilised against reaggregation by Coulomb repulsion due to the adsorbed surfactant. However, the larger flakes tend to sediment out over ~6 weeks, leaving only small flakes dispersed. It is possible to form thin films by vacuum filtration of these dispersions. Raman and IR spectroscopic analysis of these films suggests the flakes to be largely free of defects and oxides. The deposited films are reasonably conductive and are semi-transparent. Further improvements may result in the development of cheap transparent conductors.
Abstract:In order to progress from the lab to commercial applications it will be necessary to develop industrially scalable methods to produce large quantities of defect-free graphene.Here we show that high-shear mixing of graphite in suitable, stabilizing liquids results in large-scale exfoliation to give dispersions of graphene nanosheets. XPS and Raman spectroscopy show the exfoliated flakes to be unoxidised and free of basal plane defects. We have developed a simple model which shows exfoliation to occur once the local shear rate exceeds 10 4 s -1 . By fully characterizing the scaling behaviour of the graphene production rate, we show that exfoliation can be achieved in liquid volumes from 100s of ml up to 100s of litres and beyond. The graphene produced by this method performs well in applications from composites to conductive coatings. This method can be applied to exfoliate BN, MoS2 and a range of other layered crystals. Main Text:Due to its ultra-thin, 2-dimensional nature and its unprecedented combination of physical properties, graphene has become the most studied of all nano-materials. In the next decade graphene is likely to find commercial applications in many areas from high-frequency electronics to smart coatings.
We have developed methods to exfoliate MoS 2 in large quantities in surfactant-water solutions. This method can be extended to a range of other layered compounds. The layered material tends to be exfoliated as relatively defect free flakes with lateral sizes of 100s of nm. 2With high surface area and novel properties, two-dimensional (2D) materials are potentially useful for a range of applications. In addition to graphene, many 2D compounds exist with BN, MoS 2 and Bi 2 Te 3 generating renewed interest. Such materials are found stacked in layered crystals and can be metals, semiconductors or insulators.[ tend to bond via van der Waals interactions, stacking to form 3D crystals. These materials span the whole gamut of electronic structures from insulator to metal [1] and display interesting properties [6] such as superconductivity, [3] thermoelectricity [2] and topological insulator effects.[4]While micro-mechanically exfoliated [7] single flakes of materials such as MoS 2 are ideal for electronic devices, [8] large scale liquid-phase exfoliation methods will lead to a range of thin film applications such as nano-scale hybrids for use in thermoelectrics, [9] supercapacitors [10] or Li-ion batteries [11] . One advantage of such applications is that, as the electronic properties of TMDs vary relatively slowly with layer number, [12,13] full exfoliation to monolayers is not necessary; dispersed few-layer flakes are sufficient.While a number of layered compounds can be exfoliated by ion intercalation, [14][15][16][17] this method is time consuming, extremely sensitive to environmental conditions and results in structural deformations in some TMDs.[18] Furthermore, removal of the ions results in re-aggregation of the layers.[19] More promisingly, it has recently been shown that both TMDs [20] and BN can be exfoliated in organic solvents. [21][22][23][24] However, for large-scale applications, exfoliation in an aqueous environment would be hugely advantageous. While BN can be dispersed in water due to sonication-assisted hydrolysis, this method cannot be extended to other layered compounds.[25] The discovery of a facile, scalable method to exfoliate a range of layered materials in water would assist the production and 3 characterisation of a range of new materials and greatly facilitate the potential transfer of such technology to industry. In this work we show that a number of layered crystals can be exfoliated in water, resulting in thin flakes stabilised by a surfactant coating. This method is robust, can be carried out in ambient conditions, is scalable and allows the preparation of films, hybrids and composites.One possible reason why ion intercalation has been prevalent for TMDs rather than other liquid based dispersion methods is the relatively high exfoliation (surface) energy of TMDs. Computational studies have estimated this as greater than 250 mJ/m 2 for both MoS 2 and WS 2 ; [26,27] many times greater than that of graphene [28] or BN [29] . We suggest that sonication can be used to exfoliate TMDs in water,...
Two-dimensional nanomaterials such as MoS 2 are of great interest both because of their novel physical properties and their applications potential. Liquid exfoliation, an important production method, is limited by our inability to quickly and easily measure nanosheet size, thickness or concentration. Here we demonstrate a method to simultaneously determine mean values of these properties from an optical extinction spectrum measured on a liquid dispersion of MoS 2 nanosheets. The concentration measurement is based on the size-independence of the low-wavelength extinction coefficient, while the size and thickness measurements rely on the effect of edges and quantum confinement on the optical spectra. The resultant controllability of concentration, size and thickness facilitates the preparation of dispersions with pre-determined properties such as high monolayer-content, leading to first measurement of A-exciton MoS 2 luminescence in liquid suspensions. These techniques are general and can be applied to a range of two-dimensional materials including WS 2 , MoSe 2 and WSe 2 .
Here we demonstrate inkjet printing of nanosheets of both graphene and MoS2 prepared by liquid exfoliation. We describe a protocol for the preparation of inks of nanosheets with well-defined size distribution and concentration up to 6 mg/ml. Graphene traces were printed at low temperature (<70 °C) with no subsequent thermal or chemical treatment. Thin traces displayed percolation effects while traces with thickness above 160 nm displayed thickness-independent conductivity of 3000 S/m. We also demonstrate the printing of semiconducting traces using solvent exfoliated MoS2. Such traces can be combined with inkjet-printed graphene interdigitated array electrodes to produce all-printed photodetectors.Keywords: suspension, dispersion, printing, exfoliation, layered compound, photoconductivity. ToC figLow temperature inkjet printing of exfoliated nanosheets has been demonstrated leading to conductive graphene traces and all-inkjet printed devices.2
Liquid phase exfoliation is a powerful and scalable technique to produce defect-free mono- and few-layer graphene. However, samples are typically polydisperse and control over size and thickness is challenging. Notably, high throughput techniques to measure size and thickness are lacking. In this work, we have measured the extinction, absorption, scattering and Raman spectra for liquid phase exfoliated graphene nanosheets of various lateral sizes (90 ≤ 〈L〉 ≤ 810 nm) and thicknesses (2.7 ≤ 〈N〉 ≤ 10.4). We found all spectra to show well-defined dependences on nanosheet dimensions. Measurements of extinction and absorption spectra of nanosheet dispersions showed both peak position and spectral shape to vary with nanosheet thickness in a manner consistent with theoretical calculations. This allows the development of empirical metrics to extract the mean thickness of liquid dispersed nanosheets from an extinction (or absorption) spectrum. While the scattering spectra depended on nanosheet length, poor signal to noise ratios made the resultant length metric unreliable. By analyzing Raman spectra measured on graphene nanosheet networks, we found both the D/G intensity ratio and the width of the G-band to scale with mean nanosheet length allowing us to establish quantitative relationships. In addition, we elucidate the variation of 2D/G band intensities and 2D-band shape with the mean nanosheet thickness, allowing us to establish quantitative metrics for mean nanosheet thickness from Raman spectra.
To facilitate progression from the lab to commercial applications, it will be necessary to develop simple, scalable methods to produce high quality graphene. Here we demonstrate the production of large quantities of defect-free graphene using a kitchen blender and household detergent. We have characterised the scaling of both graphene concentration and production rate with the mixing parameters: mixing time, initial graphite concentration, rotor speed and liquid volume. We find the production rate to be invariant with mixing time and to increase strongly with mixing volume, results which are important for scale-up. Even in this simple system, concentrations of up to 1 mg ml À1 and graphene masses of >500 mg can be achieved after a few hours mixing. The maximum production rate was $0.15 g h À1 , much higher than for standard sonication-based exfoliation methods. We demonstrate that graphene production occurs because the mean turbulent shear rate in the blender exceeds the critical shear rate for exfoliation.Over the last decade, graphene has become one of the most studied of all nano-materials due to its 2-dimensional structure and its unique set of physical properties. 1,2 During this period, the focus of much of the research community has been on mapping out and understanding the fundamental physics and chemistry of graphene. However, in recent years, the emphasis has started to shi slightly towards the demonstration of applications. 3 Over the next few years, we expect the emphasis to shi further as both academic and industrial researchers concentrate on fullling the applications potential of graphene, eventually leading to a range of graphene-enabled products.However, before this can be achieved, it will be critically important to develop industrially scalable production methods for graphene. While graphene can be produced by a range of techniques, many applications will require solution-processed 4 graphene. In particular, a number of applications will require access to large volumes of graphene dispersions or inks. Using standard solution deposition techniques such as inkjet printing 5,6 or spray coating, 7,8 such inks can be used to prepare a range of lms, coatings or patterned structures. In particular, applications in areas such as printed electronics will require the production of conductive lms or traces. Here, defect free graphene performs particularly well, giving high conductivity structures without high temperature post treatments. 5 Thus, it is clear that large scale production techniques for defect-free graphene are urgently required.Defect free graphene is generally produced by sonicating graphite powder either in certain solvents 9-16 or aqueous surfactant 17-23 solutions. The sonication tends to break up the graphite crystallites as well as exfoliating them to give large number of graphene nanosheets. 11 Raman spectroscopy 15,24,25 shows this method to produce negligible quantities of basal plane defects while XPS shows the akes to be un-oxidised. 14 While the graphene produced by this m...
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