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This paper aims to investigate the seismic vulnerability of an existing unanchored steel storage tank ideally installed in a refinery in Sicily (Italy), along the lines of performance-based earthquake engineering. Tank performance is estimated by means of component-level fragility curves for specific limit states. The assessment is based on a framework that relies on a three-dimensional finite element (3D FE) model and a low-fidelity demand model based on Gaussian process regression, which allows for cheaper simulations. Moreover, to approximate the system response corresponding to the random variation of both peak ground acceleration and liquid filling level, a second-order design of experiments method is adopted. Hence, a parametric investigation is conducted on a specific existing unanchored steel storage tank. The relevant 3D FE model is validated with an experimental campaign carried out on a shaking table test. Special attention is paid to the base uplift due to significant inelastic deformations that occur at the baseplate close to the welded baseplate-to-wall connection, offering extensive information on both capacity and demand. As a result, the tank performance is estimated by means of component-level fragility curves for the aforementioned limit state which are derived through Monte Carlo simulations. The flexibility of the proposed framework allows fragility curves to be derived considering both deterministic and random filling levels. The comparison of the seismic vulnerability of the tank obtained with probabilistic and deterministic mechanical models demonstrates the conservatism of the latter. The same trend is also exhibited in terms of risk assessment.

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The catastrophic consequences of recent NaTech events triggered by earthquakes highlighted the inadequacy of standard approaches to seismic risk assessment of chemical process plants. To date, the risk assessment of such facilities mainly relies on historical data and focuses on uncoupled process components. As a consequence, the dynamic interaction between process equipment is neglected. In response to this gap, researchers started a progressive integration of the Pacific Earthquake Engineering Research Center (PEER) Performance-Based Earthquake Engineering (PBEE) risk assessment framework. However, a few limitations still prevent a systematic implementation of this framework to chemical process plants. The most significant are: i) the computational cost of system-level simulations accounting for coupling between process equipment; ii) the experimental cost for component-level model validation; iii) a reduced number of hazard-consistent site-specific ground motion records for time history analyses.In response to these challenges, this paper proposes a recently developed uncertainty quantification-based framework to perform seismic fragility assessments of chemical process plants. The framework employs three key elements: i) a stochastic ground-motion model to supplement scarcity of real records; ii) surrogate modeling to reduce the computational cost of system-level simulations; iii) a component-level model validation based on cost-effective hybrid simulation tests. In order to demonstrate the potential of the framework, two fragility functions are computed for a pipe elbow of a coupled tank-piping system.