In recent years, a great effort has been devoted to developing a new generation of materials for aeronautic applications. The driving force behind this effort is the reduction of costs, by extending the service life of aircraft parts (structural and engine components) and increasing fuel efficiency, load capacity and flight range. The present paper examines the most important classes of metallic materials including Al alloys, Ti alloys, Mg alloys, steels, Ni superalloys and metal matrix composites (MMC), with the scope to provide an overview of recent advancements and to highlight current problems and perspectives related to metals for aeronautics.
Horizontal stabilizersLower Compression CYS, E, DT Upper Tension DT, YS As shown in Figure 2, engines consist of cold (fan, compressor and casing) and hot (combustion chamber and turbine) sections. The material choice depends on the working temperature. The components of cold sections require materials with high specific strength and corrosion resistance. Ti and Al alloys are very good for these applications. For instance, the working temperature of the compressor is in the range of 500-600 °C, and the Ti-6Al-2Sn-4Zr-6Mo alloy (YS = 640 MPa at 450 °C; excellent corrosion resistance) is the most commonly used material.For the hot sections, materials with good creep resistance, mechanical properties at high temperature and high-temperature corrosion resistance are required, and Ni-base superalloys are the optimal choice.
The paper reviews the fundamentals of indentation theory for punches with cylindrical geometry, presents a deep-indentation finite element (FE) simulation and discusses an experimental technique for flat-ended cylindrical indentation. This technique is based on the use of cylindrical punches with diameters up to 1 mm and allows pressure-penetration curves to be drawn from which yield stress and elasticity modulus can be determined. Several materials have been tested including pure metals, steels and refractory alloys; yield stress has been determined and compared with literature values. By testing at different temperatures it was also possible to determine the ductile-to-brittle transition temperature (DBTT) for some alloys that show such phenomenon.
AISI 316L steel, subjected to a low temperature carburizing treatment (kolstering), has been examined by Mechanical Spectroscopy (MS) and nanoindentation to determine the Youngs modulus of the surface hardened layer (S phase). MS results showed that the average value of elastic modulus of S phase is 202 GPa, a little higher than that of the untreated material.Nanoindentation tests, carried out with loads of 5, 15 and 30 mN, evidence a modulus profile vs depth: E is ~ 400 GPa at a distance from the surface of ~ 110 nm, then decreases to reach the value of the steel substrate (190 GPa) at 33 μm.These results, together with X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) measurements of carbon concentration profile, can be explained by considering the presence of a very thin surface layer, different from S phase and consisting of a mixed structure of Diamond-like carbon (DLC) and tetrahedral carbon (taC).Furthermore, the same experiments have been carried out also after heat treatments at 450 °C to correlate the modulus change to the decomposition of the metastable S phase leading to the formation of (Cr,Mo)C and Cr23C6 carbides in a Cr-depleted austenitic matrix.
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