As EUV approaches high volume manufacturing, reticle defectivity becomes an even more relevant topic for further investigation. Current baseline strategy for EUV defectivity management is to design, build and maintain a clean system without pellicle. In order to secure reticle front side particle adders to an acceptable level for high volume manufacturing, EUV pellicle is being actively investigated. Last year ASML reported on our initial EUV pellicle feasibility. In this paper, we will update on our progress since then. We will also provide an update to pellicle requirements published last year. Further, we present experimental results showing the viability and challenges of potential EUV pellicle materials, including, material properties, imaging capability, scalability and manufacturability.

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EUVL requires the use of reflective optics including a reflective mask. The mask consists of an absorber layer pattern on top of a reflecting multilayer, tuned for 13.53 nm. The EUVL mask is a complex optical element with many parameters contributing the final wafer image quality. Specifically, the oblique incidence of light, in combination with the small ratio of wavelength to mask topography, causes a number of effects which are unique to EUV, such as an HV CD offset. These so-called shadowing effects can be corrected by means of OPC, but also need to be considered in the mask stack design. In this paper we will present an overview of the mask contributors to imaging performance at the 27 nm node and below, such as CD uniformity, multilayer and absorber stack composition, thickness and reflectivity. We will consider basic OPC and resulting MEEF and contrast. These parameters will be reviewed in the context of real-life scanner parameters both for the NXE:3100 and NXE:3300 system configurations. The predictions will be compared to exposure results on NXE:3100 tools, with NA=0.25 for different masks. Using this comparison we will extrapolate the predictions to NXE:3300, with NA=0.33. Based on the lithographic investigation, expected requirements for EUV mask parameters will be proposed for 22 nm node EUV lithography, to provide guidance for mask manufacturers to support the introduction of EUV High Volume Manufacturing.

With the introduction of the NXE:3400B scanner, ASML has brought EUV to High-Volume Manufacturing (HVM). The high EUV power of >200W being realized with this system satisfies the throughput requirements of HVM, but also requires reconsideration of the imaging aspects of spectral purity, both from the details of the EUV emission spectrum and from the DUV emission. This paper will present simulation and experimental results for the spectral purity of high-power EUV systems, and the imaging impact of this, both for the case of with and without a pellicle. Also, possible controls for spectral purity will be discussed, and a novel method will be described to measure imaging impact of varying CE and DUV. It will be shown that CE optimization towards higher source power leads to reduction in relative DUV content, that the small deltas in EUV source spectrum for higher power do not influence imaging. It will also be shown that resulting variations in DUV do not affect imaging performance significantly, provided that a suitable reticle black border is used. In short, spectral purity performance is not a bottleneck for increasing power of EUV systems to well above 250W.