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The purpose of this study was to evaluate the film formation ability and mechanical stress-strain properties of aqueous native corn starches, using free films and film coatings applied to tablets. Free films were prepared from high-amylose corn (Hylon VII), corn and waxy corn starches, using sorbitol and glycerol as plasticizers. The tablets and pellets were film-coated using an air-suspension coater, and characterized with respect to the film coating surface topography, cross-sectional structure and thickness (SEM), and dissolution in vitro. The amylose content of the starch film formers affected both the tensile strength and the elongation. The elongations were under 5% for even the plasticized starches, and in most cases, no plasticization effect was seen by either of the plasticizers. Dissolution of native corn starch film-coated tablets (weight gain 1%) did not differ from uncoated ones. A notable delay in dissolution of the drug was found by increasing Hylon VII film coating thickness, suggesting controlled-release characteristics.

Water-ground Phlogopite micas were classified into narrow particle-size distributions containing flakes with well-defined diameters and thicknesses in order to evaluate the influence of particle size and flake aspect ratio on the mechanical properties of mica-filled polypropylenes. For the purposes of comparison, most of the injection-molded specimens contained 40 percent (by weight) mica. As expected, the flexural and tensile modulus values increased in proportion to the aspect ratio over the range from 30 to 60 to a maximum of 8 GPa. The measured tensile strengths of the mica-filled polypropylenes increased substantially as the flake diameter became smaller, but did not correlate with the flake aspect ratio. The attainable properties were frequently dependent upon the method of mixing, and considerable care was necessary to ensure proper dispersion and adequate coupling. Intensive mixing, as in a Gelimat Mixer, may cause in situ delamination and particle-size reduction of the mica filler particles, leading to a marked increase in tensile strength of the resulting composite. The mica-filled compounds could be reprocessed many times without significant loss of properties, particularly compounds having mica particles less than 40 pm in diameter. The fracture energies (notched Izod) and the heat-distortion temperatures were not appreciably influenced by the size or aspect ratios of the mica within this range. Increased fracture toughness could be achieved by reducing the mica concentration or employing a polypropylene copolymer. Guidelines are presented to indicate the preferred characteristics of mica fillers and the influence of mixing conditions on performance.