Film cooling experiments were performed using a highly loaded high pressure turbine blade blade linear cascade. A large region with main flow separation is found on the pressure side and film cooling is provided into this area with three rows of either cylindrical or fan-shaped holes. The measurements comprise adiabatic film cooling effectiveness and profile static pressure measurements. The surface temperature was acquired with thermochromatic liquid crystals and using a hue to temperature correlation. The results shown are for variations in main flow Mach and Reynolds numbers at engine relevant levels and of coolant mass flows. The results for steady and periodic unsteady inflows with highly turbulent wakes created by cylindrical bars moving upstream in a plane parallel to the cascade are compared as two-dimensional surface plots, laterally averaged film cooling effectiveness and overall effectiveness over the entire surface.
AITEB-2 is a project where aerothermal challenges of modern high pressure turbine designs are analyzed. One of the scopes of the project is to allow for new gas turbine designs with less parts and lighter jet engines by increasing the blade pitch and therefore the aerodynamic blade loading. For transonic profiles, this leads to very high velocities on the suction side and shock induced separation is likely to occur. The total pressure loss increase due to flow separation and strong shocks, as well as the underturning of the flow, limits the increase of the blade pitch. In this paper, experiments using a linear turbine blade cascade with high aerodynamic loading are presented. The blade pitch is increased such that at design conditions, a strong separation occurs on the suction side. The experiments were run at high subsonic exit Mach numbers and at Reynolds numbers of 390,000 and 800,000. In order to reduce the flow separation and the aerodynamic losses, air jet vortex generators are used, which create streamwise vortices prior to the separation start. Since in high pressure turbine blades film cooling is widely used, also the influence of film cooling both with and without using vortex generators is analyzed. Film cooling is provided on the suction side by two rows of cylindrical holes. This paper provides an analysis of the influence of different main flow conditions, film cooling, and vortex generators on total pressure loss, heat transfer and film cooling effectiveness. The experiments show that the vortex generators, as well as the film cooling reduce flow separation and total pressure losses. The effects are also seen in the local heat transfer, especially with enhanced heat transport in the region with flow separation. The cases presented in this paper deal with complex flow phenomena, which are challenging to be predicted with modern numerical tools correctly. Therefore, the experimental data serve as a comprehensive database for validation of simulation tools in the AITEB-2 project.
Transition of the state of the boundary layer from laminar to turbulent plays an important role in the aerodynamic loss generation on turbine airfoils. An accurate simulation of the transition process and of the state of the boundary layer is therefore crucial for prediction of the aerodynamic efficiency of components in rotating machines. A lot of the research in the past years dealt with the transition over laminar separation bubbles, especially concerning flows in low pressure turbines (LPTs) of air jet engines. Nevertheless, bypass transition is also frequent in turbomachines at higher Reynolds numbers as well as for properly designed profiles. Compared with transition over a laminar separation bubble, a bypass transition is experimentally much more difficult to detect with standard measurement techniques. In such cases it becomes necessary to use more sophisticated techniques, such as hot-film anemometry, hot wires, or Preston probes in order to obtain accurate information on the state of the boundary layer. The study presented is carried out using a linear cascade with a LPT blade profile with strong front loading and gentle flow deceleration at the rear suction side of the blade. Measurements were performed at the high-speed cascade wind tunnel of the Institute of Jet Propulsion at engine relevant Mach and Reynolds numbers. Emphasis is put on the evaluation of the different transition processes at midspan and its influence on profile losses. The data postprocessing was adapted for compressible flows, which allows a more accurate determination of the transition area as well as qualitatively better distributions of the wall shear stress. Finally, comparisons with simulations, using computational fluid dynamics (CFD) tools, are performed and fields for improvement of the turbulence and transition models are identified.
Extensive experimental studies on axial compressor bleed-flow systems have been carried out on a three dimensional model of a generic bleed-flow configuration typical for aero engines. The compressor flow is modeled as a clean annular flow. One row of stator vanes is used to impart a constant swirl upstream of the bleed system. The rig is designed modularly in order to allow for inexpensive changes in all of its components and therefore to enlarge the variability of the model. The research is focused onto the generation of an experimental data base, which can be used to derive correlations for the calculation of effective areas and pressure losses. Those data are gained using steady pneumatic measurement technique. In addition, the highly complex flow field in the manifold, which has an important effect onto the bleed-flow, is analyzed using Doppler-Global-Velocimetry (DGV). These measurements were conducted in collaboration with DLR Cologne, who have developed the DGV technique. In this paper the flow field in the manifold is analyzed in detail for two different configurations featuring two and four bleed ducts, respectively. Furthermore the use of a flush design of the slot is compared with a lip design. These data are compared to results from the literature achieved using 2-dimensional configurations.
AITEB-2 is a project where aerothermal challenges of modern high pressure turbine designs are analysed. One of the scopes of the project is to allow for new gas turbine designs with less parts and lighter jet engines by increasing the blade pitch and therefore the aerodynamic blade loading. For transonic profiles this leads to very high velocities on the suction side and shock induced separation is likely to occur. The total pressure loss increase due to flow separation and strong shocks as well as the under-turning of the flow limits the increase of the blade pitch. In this paper experiments using a linear turbine blade cascade with high aerodynamic loading are presented. The blade pitch is increased such that at design conditions a strong separation occurs on the suction side. The experiments were run at high subsonic exit Mach numbers and at Reynolds numbers of 390,000 and 800,000. In order to reduce the flow separation and the aerodynamic losses, air jet vortex generators are used which create streamwise vortices prior to the separation start. Since in high pressure turbine blades film cooling is widely used, also the influence of film cooling both with and without using vortex generators is analysed. Film cooling is provided on the suction side by two rows of cylindrical holes. The paper provides an analysis of the influence of different main flow conditions, film cooling and vortex generators on total pressure loss, heat transfer and film cooling effectiveness. The experiments show that the vortex generators as well as the film cooling reduce flow separation and total pressure losses. Effects are also seen in the local heat transfer, especially with enhanced heat transport in the region with flow separation. The cases presented in this paper deal with complex flow phenomena which are challenging to be predicted with modern numerical tools correctly. Therefore the experimental data serve as a comprehensive data base for CFD validation in the AITEB-2 project.
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