The aim of the present experimental study was to investigate improvement of the toughness and strength of grey cast iron by reinforcing with steel fibres. The carbon content of the steel fibres was chosen to be sufficiently low that graphite flakes behaving as cracks were removed by carbon diffusion from the cast iron to the steel fibres during the solidification and cooling stages. To produce a graphite free matrix, steel fibres with optimum carbon content were used and the reinforced composite structure was cast under controlled casting conditions and fibre orientation. Three point bend test specimens were manufactured from steel fibre reinforced and unreinforced flake graphite cast iron and then normalising heat treatments were applied to the specimens at temperatures of 800 and 850uC. The fracture toughness and strength properties of the steel fibre reinforced material were found to be much better than those of unreinforced cast iron. The microstructures of the composite at the fibre-matrix transition zone were examined.

This article describes and explains the tribological tests and methods for the evaluation of the performance of the brake friction materials. It starts by discussing the particularities of these materials and the variation of characterization tests, which can experimentally simulate many aspects of brake situation but with a large field of tribo-test, from standard to specific protocol. Examples of preparation, procedures, instrumentation, and analysis results for the tribological aspect testing ranging from the scale of vehicle braking performance (by methods including inertia dynamometers, Krauss testing, friction assessment screening test, and Chase testing) to simplified test using reduced-scale prototypes for small-sample friction, are explained. A particular attention is attributed to the discussion of the viability of the friction coefficient report in relation to the material properties and brake compound performance. At the end of this article, the guarantee of the performance output or ranking evaluated by such experimental methods is discussed.

Automotive brake lining materials are composite materials of very complex formulation, highly heterogeneous. They help to carry out the desired combination of braking performance properties. Obviously, it requires that the friction material exhibits good complementarities and adequate combination of physico-chemical, thermal properties that act synergistically to provide the braking performance which should be adjusted by the addition of metallic fillers. The aim of this work is to study the role of one of the copper alloy particles, namely brass, on friction and wear. For this purpose, the experimental approach is based on the development of a simplified formulation. Three derived composites were developed in the laboratory by the addition 1.5 wt.%, 3 wt.% and 4.5 wt.% of brass. It is shown that addition of copper alloy particles increased thermal properties. Wear test results show that brass contributes to friction and wear mechanisms from a quantity introduced in the formulation equal to 4.5 wt.%. In fact, given its large size, it acts as primary plates serving as supports for the formation and expansion of plates necessary to enhance the stability of friction coefficient. Conversely, when adding an amount less than 4.5%, brass particles are generally all removed from the matrix implying a higher source flow of third-body wear.

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Brake pads are generally consisted of five different component groups. These groups are named as reinforcements, binders, abrasives, lubricants and fillers. Each of these groups has its own function such as to improve friction property, wear resistance, to increase strength, and to reduce porosity and noise. In this study, Miscanthus as reinforcement, cashew as lubricant, alumina as abrasive, calcite as filler, and phenolic resin as binder were used to produce composite ecological brake pad samples. Brake pads are usually developed through trial and error method and therefore, the evaluation process became complicated and time consuming due to the multiplicity of components, randomly selected mixing ratios, results obtained from the experiments, etc. and so Taguchi method is utilized to get rid of these difficulties of trial and error method. This study was made in order to determine the influence level of the brake pad ingredients and some production parameters to the density and porosity features of the brake pad samples. The ecological brake pad samples were manufactured and experiments were conducted to Taguchi Method L32 orthogonal array. According to the ANOVA (Analysis of Variance) tables and other graphical results obtained from Taguchi method, the density feature of brake pad samples is more affected by the mixture proportion factors and moulding temperature, curing time and curing temperature factors have a minor effect on porosity feature of brake pad samples.

This study deals with the development of new friction materials by incorporating Miscanthus fiber (5, 10, and 15 weight %, noted Mat1, Mat2, and Mat3, respectively). The friction materials were tested for their physical, mechanical, and microstructural properties as per international standard. The performance analysis was carried out using Chase friction test rig. Results revealed that the biomass is beneficial with good fade, wear resistance, and recovery characteristics, with the same trend of other natural fibers. Therefore, this natural ingredient proved to be useful in the development of brake friction material.