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Laser welded Transformation-induced plasticity (TRIP) steels are known to generate martensite in the fusion (FZ) and the heat-affected (HAZ) zones. To solve this issue, the present study proposes a high temperature (HT) welding to avoid decay below the martensite start temperature after laser welding. Therefore, an inductive heating has been used to reach 500 °C before laser weld of superposed 1.6mm thick TRIP steel class 750. After welding the temperature was kept constant at 500 °C for more 10 minutes in order to austemper. The microstructures of the welds at high temperature are composed of bainite and residual austenite with an FZ hardness up to 300 HV, compared to 450 HV of the ambient temperature (AT) weld. The HT values of hardness are slightly higher than a traditional post-weld heat treatment (TW), 300 HV compared to 250 HV, because of the tempering kinetics in each case. Erichsen cup indentation tests shown the HT coupons presents better formability compared to the AT or TW conditions. The present contribution highlights a possible solution to the intrinsic brittleness during cold forming of laser welded TRIP 750 steel by applying an inductive in-situ austempering.

It was verified that SAE 4130 steel plates crack when laser beam welded at room temperature (RT). To overcome this problem, this work proposes a high temperature (HT) laser welding in order to reduce the residual stresses and create a bainitic structure instead of a martensitic one. A conventional post-welding heat treatment (PWHT) had been used as a comparison for HT. The centerline crack disappeared after a heat treatment of both in-situ (HT) or after inserting in a furnace (PWHT) at 500 °C for 10 minutes. The finite element analyses indicated a residual stress reduction from 163.70 to 3.72 MPa in the fusion zone (FZ) of the welds from RT to HT. The hardness obtained in FZ depends on the thermal cycle induced microstructure of the welds as 400 HV, 340 HV and 250 HV, for martensite (RT), tempered martensite (PWHT) and bainite (HT) micro-constituents. The proposed in-situ high-temperature laser beam welding method proved its usefulness to solve the center crack issue in SAE 4130 joints.

Dual Phase steels are one of the most used advanced high-strength materials in the industry, due to its combination of a ductile ferritic matrix and disperse hard martensite islands, which provide outstanding mechanical properties for components to be cold stamped. This work investigated fiber laser welding applicability in Dual Phase 600 1.6 mm thick steel sheets, evaluating potential welding impacts on properties of the material for industrial applications. A first set of bead-on-plate welds was generated to define best parameters for subsequent tests. A second set was prepared, consisting of butt joints welded in the optimized condition. Weld microstructure was characterized as 100% martensitic at fusion zone (FZ), with growing fractions of ferrite at Heat Affected Zone (HAZ) as one moves away from fusion line. Hardness is around 60% higher at FZ than at BM, being maximum at supercritical HAZ due to its highly refined microstructure and HAZ softening was not observed. Tensile and Erichsen cupping tests presented similar strength results between welded and non-welded specimens, with slight ductility reduction. Finally, numeric simulations based on Finite Element Analysis were carried out to estimate temperature evolution, phase proportions, residual stresses and distortion levels, achieving excellent agreement with experimental results.

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