We consider the numerical treatment of one of the most popular finite strain models of the viscoelastic Maxwell body. This model is based on the multiplicative decomposition of the deformation gradient, combined with Neo-Hookean hyperelastic relations between stresses and elastic strains. The evolution equation is six dimensional. For the corresponding local initial value problem, a fully implicit integration procedure is considered, and a simple explicit update formula is derived. Thus, no local iterative procedure is required, which makes the numerical scheme more robust and efficient. The resulting integration algorithm is unconditionally stable and first order accurate. The incompressibility constraint of the inelastic flow is exactly preserved. A rigorous proof of the symmetry of the consistent tangent operator is provided. Moreover, some properties of the numerical solution, like invariance under the change of the reference configuration and positive energy dissipation within a time step, are discussed. Numerical tests show that, in terms of accuracy, the proposed integration algorithm is equivalent to the classical implicit scheme based on the exponential mapping. Finally, in order to check the stability of the algorithm numerically, a representative initial boundary value problem involving finite viscoelastic deformations is considered. An FEM solution of the representative problem using MSC.MARC is presented.
This work deals with the modelling and simulation of curing phenomena in adhesively bonded piezo metal composites which consist of an adhesive layer with integrated piezoelectric module and two surrounding metal sheet layers. In a first step, a general modelling framework is proposed which is able to represent curing phenomena in polymers at finite strains. Based on this formulation, a concretized model is deduced for the simulation of curing in one specific epoxy based adhesive. Here, appropriate material functions are specified and the thermodynamic consistency is proved. Regarding the finite element implementation, a numerical integration scheme and a new approach for the consideration of different initial conditions are provided. Finally, finite element simulations of a newly proposed manufacturing process for the production of bonded piezo metal composite structures are conducted. A deep drawing process of the composite with uncured adhesive layer and the subsequent adhesive curing are investigated.Keywords bonded piezo metal composite · curing adhesive · constitutive model · finite element method
The dissemination and use of additive processes are growing rapidly. Nevertheless, for the material class of elastomers made of vulcanizable rubber, there is still no technical solution for producing them using 3D printing. Therefore, this paper deals with the basic investigations to develop an approach for rubber printing. For this purpose, a fused deposition modeling (FDM) 3D printer is modified with a screw extruder. Tests are carried out to identify the optimal printing parameters. Afterwards, test prints are performed for the deposition of rubber strands on top of each other and for the fabrication of simple two-dimensional geometries. The material behavior during printing, the printing quality as well as occurrences of deviations in the geometries are evaluated. The results show that the realization of 3D rubber printing is possible. However, there is still a need for research to stabilize the layers during the printing process. Additionally, further studies are necessary to determine the optimum parameters for traverse speed and material discharge, especially on contours.
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